ABB风电变流器资料.docx
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ABB风电变流器资料.docx
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ABB风电变流器资料
ACS800-77(LC)(LIQUIDCOOLED)WINDTURBINEDRIVESTESTINGINSTRUCTION
Dokumentinversiohistoria
Rev.
Description
Author
0.1
Firstversion
Jari-PekkaMatsinen
A
Firstapprovedversion
PatrickNordberg
B
Newsoftwareversions
PatrickNordberg
Contents
ACS800-77(LC)(LIQUIDCOOLED)WINDTURBINEDRIVESTESTINGINSTRUCTION1
1.Visualandmechanicalinspection5
1.1Frame5
1.1.1Wall,roof,doorandfloorconstructions5
1.1.2Generalsurfacetidiness5
1.1.3Gaskets5
1.1.4Cableleadthroughs,supportsandcustomercables5
1.1.5Protectionclass5
1.2Componentsanddevices6
1.2.1Busbars6
1.2.2Groundings6
1.2.3Cablesandwirings6
1.2.4Opticfibercable7
1.2.5Instrumentation7
1.3Air-andsurfaceinsulationgaps7
1.4Pipeconnectionsandpressuretest8
1.5Markings8
1.5.1Ratingplateandserialnumberlabel8
1.5.2Warningandinstructionlabels8
1.5.3Devicesymbollabels8
2.Mechanicalfunctionality9
2.1Switches9
2.2Fuses9
2.3Doors9
2.4Checkingwhencabinetisunpowered10
2.4.1Wiringsandrelays10
2.4.2Adjustmentofcabinetdevices11
2.4.2.1CircuitBreaker11
2.4.2.2Protectivedevices(Stotz)12
2.4.2.3Voltagemeasurementboard(NAMU-01)12
2.4.2.4Brakingchopper13
2.4.2.5DDCSBranchingUnits(NDBU95C)14
2.4.2.6Pt100temperaturemeasurement(RAIO-01)15
3.Insulationresistanceandvoltagetests16
3.1Circuitryandpreparation16
3.2Insulationresistancetestandvoltagetestfor24V17
3.3Insulationresistancetestandvoltagetestfor230V17
3.4Insulationresistancetestandvoltagetestforprimaryseriescircuit17
3.5Approvalmarking17
3.6ArrangementsafterTest17
4.Inspectionoftheelectricalfunctionalityofthedrive18
4.1Softwareuploadingtocontrolboards18
4.1.1IGBTSupplyUnit(ISU)20
4.1.2Inverterunit(INU)22
4.1.2.1ANXR7xxx(ACS800SystemApplicationPMSMProgram)22
4.1.2.2AMXR7xxx(ACS800SystemApplicationProgram)23
4.1.2.3AdditionalparametersfortheInverterunitwithoption+G346(off-linereconfiguration)25
4.1.3Configurationprogramforwindturbineapplications(WTA)27
4.1.4.Aplicationspecificfunction(safetycircuit)28
4.1.5.Customerspecificparameters29
4.2Inspectionswithauxiliaryvoltages30
4.2.1Heatingcircuit30
4.2.2Trippingsignals30
4.2.3Pt100temperaturemeasurement30
4.2.4Pressuresensor31
4.3Fieldbusadapteradjustments32
4.3.1CANopenadapter(RCAN-01)32
4.3.2DeviceNetadapter(RDNA-01)33
4.3.3Profibus-DPadapter(RPBA-01)33
4.3.4ControlNetadapter(RCNA-01)34
4.3.5InterBus-Sadapter(NIBA-01)34
4.3.6CANopenadapter(NCAN-02)35
4.4SettingsofI/Omodules36
4.4.1Analogextensionmodule(RAIO-01)36
4.4.2Digitalextensionmodule(RDIO-01)36
4.4.3Pulseencoderinterfacemodule(RTAC-01)36
4.4.4Ethernetadaptermodule(NETA-01)37
4.5Inspectionswhenpowersupplyisconnected40
4.5.1Connectionsandpreparations40
4.5.2Startingthedevice(withoutoption+G346)40
4.5.3Startingthedevice(withOption+G346)42
4.5.4Voltagemeasuringboardcheck(NAMU)44
4.6Finalmeasures47
4.6.1Restorethefactorydefaultsettings47
4.6.1.1IGBTSupplyUnit(ISU)47
4.6.1.2InverterUnit(INU)47
4.6.1.3ConfigurationandControlProgramforWindTurbineApplications(WTA)47
4.6.2SeparateitemstobeincludedinDelivery48
4.6.3Othersettings48
4.6.4Shroudsandmarkings48
4.6.5Tidiness48
5.Documentation49
5.1Tracing49
5.2Documents49
5.3Approval49
ATTACHMENT1WaterPressureTest50
1.Visualandmechanicalinspection
Bothavisualandmechanicalinspectionwillbeperformedforthecabinets.Theinspectionsmustbeperformedafterthefinalassemblyandinconnectionwiththefinaltestingbeforedeliverytothecustomer.
1.1Frame
1.1.1Wall,roof,doorandfloorconstructions
Checkthattheframe,floor,wallandcableleadthroughsareassembledcorrectly.Checkalsothatconstructionsaremadeaccordingtotheassemblyandconstructiondrawingsandpartslist
1.1.2Generalsurfacetidiness
Checkthecabinet’sgeneralconditionvisually.Seeespecially:
∙Faultlesspaintwork(noscratchesorblemishes)
∙Tidinessofcoveringparts
∙Correctlocationsofmarksandlabels(mustbedownrightandinrightplaces).
1.1.3Gaskets
Checkthatdoor,roofandwallgasketsaremountedasshowninassemblyandconstructiondrawings(nottoosharpcornersorvisibleairgaps).
1.1.4Cableleadthroughs,supportsandcustomercables
Checkthatcablesaresupportedcorrectlyandthatthereareenoughbolts,nutsandwashers(alloutputandinputterminals,alsoPE-busbar).
1.1.5Protectionclass
Checkthatthecabinet’sIP-protectionclassissufficient(IP54whendoorsareclosedandIP20whendoorsareopen).
1.2Componentsanddevices
1.2.1Busbars
Checkthatallbusbarsareattachedcorrectly.Seeespecially:
∙Busbarbending's(nofractures)
∙Busbarcustomerinterfacesurfaces(mustbeclean)
∙Busbarmountings(checkboltmarkings->tightenifneeded)
∙Electricmountingsofbusbars(checkthattheorder,quantityandqualityofscrewsandwasherscorrespondtotheassemblyinstructions.Seealsothatpowerconnectionboltsaremarkedwithwhiteline)
∙Supportofbusbarsandinsulations(Incorrectplace,seedrawings,attachedandundamaged)
∙Busbarssurfaces(nometalrefuse)
∙Electricconnectionsmadeaccordingtotheinstructions(TJHandBook3AFE001750).
1.2.2Groundings
Check,thatgroundingwires’colour,cross-sectionalareasandgroundingpointsarecorrect,seeassemblyinstructions.
Checkthatthegroundingsofdevices(suchastransformers,powersupplyunitsandfans)aremadeaccordingtogroundinginstructions3AFE002495and3AFE002474andalsoaccordingtocircuitdiagrams.
Checkthatdoorgroundingsaremade(connectionstothecabinetframe),ifelectricaldeviceshavingasupplyvoltageof>50Vareassembled(emergencyswitchesorotherswitches).
Checkmanuallythatconnectionsbetweenthegroundingwiresandgroundingbarsarereliable(nolooseconnections,wiresdonotdetachwhenyoupull/wigglethem).
1.2.3Cablesandwirings
Checkthatwiringsaremadeaccordingtothewiringtable.Seealsothatcabletypes,cross-sectionalareasandcoloursarecorrect.
Connectors
Checkthatcableterminals,suchasflatshapedconnectors,cableshoesandcablesleevesaremadeaccordingtotheinstructions.Check,thattheconnectorsaresuitableforthecableandthatacorrecttoolhasbeenusedforthecablecompression.Seealso:
∙Insulationofthecablemustnotbeunderthecompressivepart
∙Cablefibersareundamaged
∙Allfibersareinsidetheconnector
∙Connectorsareundamaged
∙Cablemustbedeepenoughinsidetheconnectorandpartswithvoltagemustbehidden.
Connections
Checkthatcableconnectionsbetweendevicesandterminalblocksarecorrect.Seealsothatcablesarenotlocatednearsharpedgesorunprotectedelectricalparts.Checkthatsharpedgesareprotectedwithedgecovers.Seealso:
∙Cableconnections(tightenedtothecorrecttorque,donotloosenwhenmovingthecables)
∙Terminationofcablesisdonecorrectly,accordingtotheinstructions.
∙Barecableends(checkairgabsandshrouds)
∙Check,thatcableswhicharevulnerabletomalfunction,areterminatedcorrectly(leftcloseenoughtotheconnector).
Checkalso,thatcables’extramarkingsaremadeaccordingtothecircuitdiagram(cablemarkingsTJ-Handbook3AFE000492).
1.2.4Opticfibercable
Checkthatopticfibercablesaremountedaccordingtothewiringdiagram.Checkalsothatcabletypesareaccurateandthatthecablesarecompressedwithacorrecttool.
Checkvisuallythatopticfibercablebendingradiusisbiggerthan35mmorbiggestpossibleradius.
Checkthatopticfibercablemarkingsareaccordingtocircuitdiagram.
Ifnecessary,measuretheattenuationofthefibreswithadB-meter.
1.2.5Instrumentation
Checkthatinstrumentationanddevicemarksareaccordingtothepartlistandthattheyareassembledaccordingtotheinstructions.Alsocheckvisuallythatthepartsaremechanicallyundamaged.Seeespeciallythat:
∙Markingsindeviceconnectorsareinplace(accordingtoLableinstruction3AFE001706)
∙Layoutofdevicesinsidethecabinet(accordingtotheassemblydrawing).
∙Attachingofdevices(accordingtotheinstructions)
Optionsaresameasinthecabinet’sratingplate(explanationsforpluscodes3AFE00537823).
1.3Air-andsurfaceinsulationgaps
Checkthatairand/orsurfaceinsulationgapsbetweentwopoweredpartsorbetweenapoweredpartandthedeviceframearebiggerthanstatedinthetablebelow.
Table1.Minimumvaluesforair-andsurfaceinsulationgaps
1.4Pipeconnectionsandpressuretest
Checkvisuallythatallpipeconnectionsandbending’saremadeproperly.
Noteespecially;
∙Bending’softhepipes(nottoosharp,nofractures)
∙Pipeconnections(notinwrongthreads,nounattachedpipeends)
∙Sharpedges(pipesarenotlocatednearsharpedges).
Waterpressuretestofthepipes
Checkthatthepipeassemblieshavepassedthewaterpressuretestintheassemblyphase(ATTACHMENT1)Passingofthetestisverifiedbysticker64353951,havingthenameofthetesterandthetestingdatemarkedonit.Thestickermustbeclearlyvisibleontheframeofthecabinet.
1.5Markings
1.5.1Ratingplateandserialnumberlabel
Checkthatthecabinet’sratingplateisincorrectlocationandthatithasallneededmarkings.
Note:
∙Serialnumber(issameinSAPandserialnumberlabel)
∙Technicaldata(type,nominalcurrent,nominalvoltage,nominalfrequencyetc.)
∙Typedefinitionsandmarkings(numbersarecorrect,pluscodesarecorrectetc.)
∙Accordingtothelabelinstruction(TJH
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