混凝土搅拌站使用说明书英.docx
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混凝土搅拌站使用说明书英.docx
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混凝土搅拌站使用说明书英
SpecialNotes:
Usersshouldcarefullymaintainedandproperlyusetheconcretemixingstation,theconsequencesforviolationscausedbythefollowingprovisions,SanqGroupCompanyhasnoobligationtotakeresponsibility:
1)Beforeusingthemixingstation,besuretoreadtheinstructionscarefully,andthenperformoperationaccordingtotherequirements.
2)Usetheconcretemixingstationinspecifiedrange,prohibitingfreelyuseforotherpurposes.
3)Theoperatormustbetrainedskilledworkers.Operationshouldbeemotionallystable,awakeandresponsive.
4)Shallnotemployunskilledtechniciantorepairordemolishtheconcretemixingstation.
5)Maintenancemustbecarriedoutaccordingtothetechnicalrequirementsofthisspecification.
6)Inthismanual,thedata,technicalspecificationsandchartsarebasedoninformationavailableatthetimewhenbeingcompiled,Nonoticeifthereareanychange.Pleasedirectlycontactthecompanyifnecessary.
ReadingGuides
Documentation:
The"manual"istheproperuseandmaintenanceguideofequipment.The“manual”shouldalwaysbeplacedinthecontrolroom,soitcanbecheckedatanytime.Ifdamagedormissing,requestimmediatelytoourservicedepartment(subscription)foranewmanual.
Thismanualcontainssafetyinformation,technicalinstructions,operatinginstructions,lubricationandmaintenancedata.
Somedetailsofthepublicationshowninthephotooriconoroptionalcomponentsmaydifferfromyourmixingequipment.
Thismanualmaynotcontainchangesduetocontinuousimprovementinproductdesignandupgradingofequipment.Tostudythismanualcarefullyandthoroughly,saveittogetherwiththedevice.
Whenyouhaveanyquestionsregardingequipmentorthismanual,pleasecontacttheSanqGroupcompanyengineerforthelatestinformation.
SafetyData:
Themannuallistsbasicsafetyprecautionsinthesafetysection.Inaddition,thissectionalsodetailsthevariouswarningsignsonthedeviceandstickerscontent.
Beforetheoperation,lubrication,maintenanceandrepairofthisdevice,onemustreadandunderstandbasicsafetyprecautionssection.
TechnicalNote:
Thetechnicaldescriptionsectionliststhecontentsoftheperformanceparametersofequipment,technicalcharacteristics,workingprinciple,structure,composition,etc.,Itcanhelpyougetacomprehensiveunderstandingoftheequipment.
Operation:
Theoperationsectionisnotonlyavailablefornewoperatorstocarryout,butalsoavailableforexperiencedoperatorstouseitasreviewmaterial.Thissectiondiscussesthevariousinstruments,switches,machineryandcontrolmechanism,anoptionalcomponentoftheoperatingmechanismandotherinformation.
Photosandillustrationscanguidetheoperatortocheck,start,operateandstopthemachineincorrectprocedures.
Thebasicoperatingtechniquesareoutlinedinthismanual.Theoperator’sTechnologyandskillsoftheequipmentandequipmentperformanceincreasewithhisdeepeningunderstandingofthem.
Maintenance
Maintenancesectionistheguideforthemaintenanceoftheequipment.Lubricationandmaintenanceperiodictablelisttheneedmaintenanceprojectsinamaintenancecycle.Maintenanceprojectswithoutspecificmaintenancecycleislistedunderthe"maintenanceperiod"heading.Maintenanceoftheperiodictablecanbeusedasanindexor"theonlyguide"forallmaintenanceprocedures.
MaintenanceCycle:
Calculationtodeterminethemaintenancecycletime.Thecalendartimecanprovideaconvenientplanningcycle,andhasasimilarreadingmeterwiththeworkinghourmeter.Soyoucanusethecalendarperiod(daily,yearly,etc.)insteadofworkinghourmetercycle.Regardlessofusingworkhourmeterorcyclecalculation,themaintenanceworkshouldberecommendedtoperformaccordingtoanmoreearlyarrivedmaintenanceperiod.
Intheextreme,dusty,humidenvironment,itmaybenecessarytocarryoutmorefrequentlubricationmaintenancethanthespecifiedrequirementsintheperiodictable.
Iconsexplanation
Thisisthe"safetynote"mark.
Whenyouenterthismarkorinstructionsonthemachine,shouldbeawareoftheriskofpersonalinjury.Followrecommendedprecautionsandsafeoperatingmethods.
Safetysignsonthemachine,whichmeansthatthedegreeofharmwords"Danger","Warning",orattention"withthisflag.
"Danger"meansthereisimmediatedangerofthesituation,ifnotavoided,willresultindeathorseriousinjury.
"Warning"meansapotentiallyhazardoussituationwhich,ifnotavoided,couldresultinmoderateorsevereinjured.
"Danger"or"Warning"safetysignageisprovidedinthevicinityofthespecifichazards.Andgeneralprecautionsarelistedonthe"CAUTION"safetysigns.
Inthisspecification,“note”isalsousedtopromptattentiontosafety
Instructions.
Toavoidconfusionwiththepersonalsafetyinstructions,weusethesignalwords"important"torepresentthesituationmayresultindamagetothemachine.
"NOTE"isusedforadditionalinformationonindividualinstructions。
"Tips"foradditionalinformationonindividualinstructions.
Description:
Thisoperationdoesnotcomplywithsafetyregulations,hasbeenbannedorpronecasualties.
Description:
Thisoperationcomplywithsafetynorms.
Description:
Thisprocessneedsattention,otherwiseitwilleasilyleadtoaccidents.
Contents
ChapterOneSafetyRules
1-1BasicRules
1-2IllegalOperation
1-3InjuryRisk
1-4EquipmentOperation
1-4-1BeforetheWork
1-4-2Start-upandOperatetheEquipment
1-4-3Maintanceequipmentafterdowntime
1-5DangerousZone
1-6SelectionandQualificationoftheOperator
1-7FunctionalFluidsCheck
1-8ScramButton
1-9PrecautionsManufacturingOperations
1-10CleaningoftheMixingStation
1-11ElectricSafety
1-12Liquid,GasPathConsiderationsoftheOperation
1-13OilSelectionConsiderations
ChapterTwoTechnicalSpecification
2-1Summary
2-1-1MassiveStructure
2-1-2MainTechnicalParameters
2-2SystemOverview
2-2-1MaterialStorageSystem
2-2-2MeteringSystem
2-2-3DeliverySystem
2-2-4LiquidSupplySystem
2-2-5PneumaticSystem
2-2-6MixingSystem
2-2-7MainFrame
2-2-8ControlRoomandElectricalControlSystem
2-2-9DustRemovalSystem
ChapterThreeOperationandMaintenance
3-1Equipmentinspectionbeforethestart
3-2OperationControlSystem
3-3OperationPrecautions
3-4ProductionOperationsofPCFailure
3-5EquipmentCleaning
3-6EquipmentMaintenance
3-6-1DailyInspection
3-6-2ReplacementofWearingParts
3-6-3PeriodicInspectionandMaintenance
3-6-4AirCompressorUseandMaintenance
3-6-5TwinShaftmixerEnginMaintenance
3-6-6BeltConveyorsMaintenance
3-6-7PowderCansMaintenance
3-6-8Maintenanceofscrewconveyor
3-6-9Maintenanceofmeteringsystems
3-6-10Maintenanceofthesolenoidvalve
3-7Functionoil
ConcreteMixingStationManual
ChapterOneSafetyRules
1-1BasicRules
1-2IllegalOperation
1-3InjuryRisk
1-4EquipmentOperation
1-4-1BeforetheWork
1-4-2Start-upandOperatetheEquipment
1-4-3Maintanceequipmentafterdowntime
1-5DangerousZone
1-6SelectionandQualificationoftheOperator
1-7FunctionalFluidsCheck
1-8ScramButton
1-9PrecautionsManufacturingOperations
1-10CleaningoftheMixingStation
1-11ElectricSafety
1-12Liquid,GasPathConsiderationsoftheOperation
1-13OilSelectionConsiderations
ChapterOneSafetyRules
SpecialNote:
Injurycausedbynegligenceandoperationnotaccordingtotheinstructions,Ourcompanyhasnoresponsibility.
Injurycausedbyusersmodify,refittheequipmentatwillalsohastotaketheresponsibilitythemselves.
Whenyouhavetonotbeinlinewiththeinstructionsforsafeoperation,pleasecontactourcompany.
1-1BasicRules
Concretemixingplantisspecialequipmentofproducingfreshconcrete,Itsfunctionistomixrawconcrete,cement,admixtures,water,sand,stoneandadditivesandsoonaccordingtopre-setmixproportion.Thenfeeding,conveying,storage,ingredients,weighing,mixinganddischargingthemrespectivelytoproducetherequiredqualityofthefinishedconcrete.
1.Whenoperatingthedevice,weshouldstrictlyobservethefollowingdefiningprinciples:
2.ConcretemixingstationIPCcannotbeusedasofficecomputer.
3.Donotproduceinalightningstorm,turnoffthesystemanddisconnectthemainpowerinthatenvironment.
Makesurethatthemanualcanbereachedatanytimeinthecontrolroom.
1-2Illegaloperations
1.Whenthenewlypurchasedmixingengineisusedatthefirsttime,youcannotoperateitatfullcapacityimmediately.Andifthegearcan’tbeadjustedtorun,itslifewillbesignificantlyreduced.
2.Beltconveyorcannotstartwithload
3.Aggregatedoesnotmeettherequirementsofconcreteproductionwillcausedamagetoequipment.Aggregatemaximumparticlediameteris100mm.
4.IPCcannotlinketoexternalnetworks,andcannotusedasanofficecomputerforentertainmentandplayinggames,etc.
5.Prohibitions:
Prohibitingstartupbeltsandmixingengineduringtheequipmentmaintenanceperiod.
6.SpecialNote:
MakesureyourwarrantyisavailablewithinthewarrantyperiodwhenproblemoccurstheproductcanobtaintheSanqGroupcompany’swarranty.Insomecases,evenifthewarrantyperiodhasexpired,theSanqGroupcompanywillalsoprovidefreeon-siteservice.Butforthefollowingreasons,
a.Equipmentbeingabused,disassembledormodifiedequipmentwithoutpermission.
b.Directorindirectpersonalorpropertydamagecausedbyincorrectoperationormisuse.
c.Non-normaloperationandweardamage,orchangetheequipmentforabetterperformancebeyondtheoriginalrequirementsofourcompany.
d.Failureduetoearthquakes,floodsorotherirresistibleunexpectedfactors.
Ourcompanywillnottakerespo
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