E01404403.docx
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E01404403.docx
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E01404403
RE-VERIFYASLATESTREVISIONINTHEPDMSYSTEMEACHDAYOFUSE
DATEANDINITIAL
REQUIREMENTSPECIFICATION
E014044
Revision03
SEAMLESSTUBINGFORSTOREDGASINFLATORS
Thisdocumentisapproved/releasedthroughtheelectronicMatrixsystem.
ElectronicapprovalsandreleasedatesareinMatrix.
Preparedby:
GregLanham
ProcessEngineer
Approvedby:
Thefollowingindividualsortheiralternateelectronicallyapprovedthisdocument
NAMETITLE
MichaelPerezDesignEngineer
GregLanhamProcessEngineer
AutolivASP,Inc.
3350AirportRoad,Ogden,UT84405
REVISIONSUMMARY
RevisionDateofReleaseDescriptionofChanges
0010September2001OriginalRelease
017March2003RevisedSections4.3.3,4.7,4.8,and6.3toaccommodatenewtubesizes
0231May2005CorrectedSection4.7ultrasonicreferencelengthtomatchtubingdrawing.AddedBentelerSteeltoApprovedSourcelistinSection6.3
03CheckMatrixRevisedSection4.7toprovideclarificationofrequirednon-destructivetesting
TABLEOFCONTENTS
1.0SCOPE
2.0APPLICABLEDOCUMENTS
3.0TERMINOLOGY
4.0REQUIREMENTS
4.1Form
4.2Chemistry
4.3MechanicalProperties
4.3.1TensileTesting
4.3.2FlatteningTests
4.3.3CharpyImpactStrength
4.4HeatTreatedCondition
4.5DropWeightTest
4.6Ductile-to-BrittleTestTemperature
4.7Non-DestructiveTestingandSurfaceQuality
4.8HydroburstPressureTesting
5.0QUALITYASSURANCEPROVISIONS
5.1ResponsibilityforInspection
5.2ClassificationofInspection
5.3QualityConformanceInspection
5.4TestMethods
5.4.1ChemicalAnalysis
5.4.2MechanicalProperties
5.4.3DropWeightTest
5.4.4Non-DestructiveEvaluation
5.4.5HydroburstPressure
5.5Sampling
5.5.1ChemicalAnalysis
5.5.2MechanicalProperties
5.5.3DropWeightTest
5.5.4Non-DestructiveTesting
5.5.5HydroburstPressureTesting
5.6Retesting
5.6.1RetestQuantities
5.6.2RetestLocation
5.6.3RetestofMechanicalProperties
6.0NOTES
6.1IntendedUse
6.2GradeDesignation
6.3ApprovedSource
1.0SCOPE
Thisspecificationdefinesrequirementsforseamlesssteeltubingtobeusedforstoredgasinflatorpressurevessels.
2.0APPLICABLEDOCUMENTS
Thefollowingdocumentsformapartofthisspecificationtotheextentspecifiedherein.Unlessotherwiseindicated,theissueineffectondateofinvitationforbidsorrequestforproposalshallapply.
STANDARDS
AmericanSocietyforTestingandMaterials(ASTM)
∙STMA751TestMethods,Practices,andTerminologyforChemicalAnalysisof
SteelProducts
∙ASTME8StandardTestMethodsofTensionTestingofMetallicMaterials
∙ASTMA519StandardSpecificationforSeamlessCarbonandAlloySteelMechanical
Tubing
∙ASTME23TestMethodsforNotchedBarImpactTestingofMetallicMaterials
∙ASTME213PracticeforUltrasonicExaminationsofMetalPipeandTubing
(ApplicationsforcopiesshouldbeaddressedtoTheAmericanSocietyforTestingandMaterials,100BarrHarborDrive,WestConshohcken,PA19428)
SPECIFICATIONS
AutolivASP
∙RS5265RequirementSpecificationforMechanicalTestingofSteelTubingand
IntegralChambers
3.0TERMINOLOGY
Heat:
Materialfromasingleladleofsteelusedtoproducetubingorchambers.
HeatTreatLot:
Allcold-drawntubes,beforefinalstraighteningandcuttingofthesame
nominaldiameterandwallthicknessthatare:
∙producedfromthesameheatlot
∙heat-treatedinthesamecontinuousfurnaceatthesametemperatureinthesameproductionrun.
4.0REQUIREMENTS
4.1Form
TubingshallbeintheformofroundcolddrawnseamlesstubingperASTMA519,latestrevision,asmodifiedperthisspecificationandtheapplicabledrawing.
4.2Chemistry
Theproductanalysisshallconformtothefollowingchemistryrequirements:
ElementWeight%
Carbon0.07to0.12%Ladle,0.15%maximumcheckanalysis
Manganese1.1to1.6%
Silicon0.15to0.35%
Sulfur0.015%max
Sulfur+Phosphorous0.025%max
Chromium0.65%max
Nickel0.25to0.5%
Aluminum0.050%max
4.3MechanicalProperties
4.3.1TensileTesting
ThetestspecimenusedshallconformtotherequirementsofSection4.2ofRS5265.Basedonafull-size,tubular-sectionspecimenwitha2-inchgagelengthatroomtemperature,thematerialshallhavethefollowingmechanicalproperties:
YieldStrength
85ksi(586MPa)minimum
TensileStrength
101to130ksi(696-896MPa)
Elongation
16%minimum
4.3.2FlatteningTests
FlatteningtestingshallconformtotherequirementsofSection4.3.1ofRS5265.Nocrackingshallbeobservedinthesamples,asdescribedinSection4.3.2ofRS5265.
4.3.3CharpyImpactStrength
CharpyimpacttestingshallbeconductedinaccordancewithASTME23.Thedimensionsandminimumenergyabsorbedat–40°Cshallbeasfollows:
TubeSize
CharpySampleSize
MinimumEnergyAbsorbed
25×2.0mm
55×10×1.8mm
8.0ft-lbs.(11.0Joules)
30×2.5mm
55×10×2.3mm
10.0ft-lbs.(13.5Joules)
35×2.5mm
55×10×2.3mm
10.0ft-lbs.(13.5Joules)
35×3.0mm
55×10×2.5mm
10.0ft-lbs.(13.5Joules)
60×2.49mm
55×10×2.3mm
15.0ft-lbs.(20.6Joules)
65×2.77mm
55×10×2.5mm
15.0ft-lbs.(20.6Joules)
4.4HeatTreatedCondition
Thematerialshallbeinthequenchedandtemperedcondition.
4.5DropWeightTest
ThedropweighttestshallbeperformedperSection4.4ofRS5265.Thetestshallbeperformedatambientandat–55°C.Nocrackingofthespecimenshallbefound.
4.6Ductile-To-BrittleTestTemperature:
Theductile-to-brittletesttemperature(TT),asdefinedinSection4.4ofRS5265shallbe–55°Cmaximum.
4.7NondestructiveTestingandSurfaceQuality
Tubingshallbefreeofharmfulorinjuriousdefectsasdetectedbynondestructivetests,andshallbeinaconditionsuitablefordownstreamprocessing.Nondestructivetestingshallbeperformedon100percentofthefinalproductinaccordancewithASTME213orequivalent.Thepitchoffeedshallcover100%ofthesurface,withaminimum10%overlap.Referencestandardsshallberectangularshaped,withaminimumsizeasfollows:
TubeSize
ReferenceDepth
ReferenceWidth
ReferenceLength
25×2.0mm
0.2mm
0.3mm
15mm
30×2.5mm
0.2mm
0.3mm
15mm
35×2.5mm
0.2mm
0.3mm
15mm
35×3.0mm
0.3mm
0.3mm
15mm
60×2.49mm
0.25mm
0.3mm
15mm
65×2.77mm
0.27mm
0.3mm
15mm
Additionalnondestructivetestssuchaseddycurrentorcircographinspectionmaybeperformed,butshallbeincludedintheControlPlan.
4.8HydroburstPressure
Hydroburstpressuretestingshallbeperformedbysealingtheendsofatubesection,forexamplebyweldingflatsteelplugstotheendsofthetube.Itisimportantthata150-mmpipesectionremainsconstraintfree,sothatfullhoopstresscandevelop.Thepressurizationofthetubesectionshallbeperformedbypumpingoil,water,oramixturethereofintothepipethroughanappropriateopeninginthesteelplugs.
Thebursttestistomeetthefollowingminimumrequirementatroomtemperature:
TubeSize
MinimumBurstStrength
25×2.0mm
20,000psi(138MPa)
30×2.5mm
22,000psi(152MPa)
35×2.5mm
19,000psi(131MPa)
35×3.0mm
23,000psi(158MPa)
60×2.49mm
9,800psi(68MPa)
65×2.77mm
9,800psi(68MPa)
5.0QUALITYASSURANCEPROVISION
5.1ResponsibilityforInspection
Thesuppliershallberesponsibleforthequalityofthematerialfurnishedandshallmakethenecessaryteststoensurethisquality.
5.2ClassificationofInspection
Examinationandtestingofthematerialisclassifiedasqualityconformanceinspection.
5.3QualityConformanceInspection
AMaterialTestReport(MTR)shallbesentforeachmaterialdeliveryshowingthespecificationnumber,POnumber,length,quantity,andheatnumber.TheMTRshallcontainthetestresultsofSections4.2through4.8ofthisspecification.
5.4TestMethods
5.4.1ChemicalAnalysis
ChemicalanalysisshallbeperformedinaccordancewithASTMA751orequivalent.
5.4.2MechanicalProperties
MechanicalpropertiesshallbetestedinaccordancewithRS5265orASTME8orequivalent.
5.4.3DropWeightTest
TheDropWeightTestshallbeperformedaccordingtoSection4.4ofRS5265.
5.4.4NondestructiveEvaluation
Non-destructivetestingon100percentofthetubingshallbeperformedperSection4.7ofthisspecification.
5.4.5HydroburstPressure
HydroburstTestingshallbeperformedperSection4.8ofthisspecification.
5.5Sampling
5.5.1ChemicalAnalysis
5.5.1.1Heat(LadleAnalysis)
ThechemicalcompositionofeachheatshallbedeterminedandshallconformtotherequirementslistedinSection4.2.
5.5.1.2ProductAnalysis
Aproductanalysisshallbemadeoneachheat-treatlot.ThechemicalcompositionthusdeterminedshallconformtotherequirementslistedinSection4.2.
5.5.2MechanicalProperties
Onetension-testspecimenshallbetakenoneachheat-treatlot.Documentationofthistestingshallincludethefollowinginformation:
∙Materialidentification(i.e.,lotnumber)
∙Specimentype
∙YieldStrength
∙TensileStrength
∙Elongationatfractureandgagelengthused
5.5.3DropWeightTest
Onedrop-weightspecimenpertemperatureshallbetestedforeachheat-treatlot.Documentationofthistestingshallreportwhetherallspecimensexhibited100-percentductiledeformation(nocracking)attesttemperature.
5.5.4Non-Destructivetesting
Thetubingshallbe100-percentinspectedandconformtothecalibrationstandardofSection4.0.
5.5.5HydroburstPressure
Onehydroburstpressuretestshallbeperformedoneachheat-treatlot.
5.6Retesting
Whenaproductfailstomeetthespecificationrequirements,noretestsareallowed.Iftheaccuracyofthetestresultsisquestionable,asingleretestmaybeperformedtodetermineproducta
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