浇注机操作说明书EN.docx
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浇注机操作说明书EN.docx
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浇注机操作说明书EN
Contents
Preface
1.Deliveryinstallationandservice….……………………7
1.1Delivery……………………….………………….…….7
1.2Unloadingsafety…………………….……….………….…8
1.3Installation……………………………………….…….8
1.3.1Notes……………………………………….………….8
1.3.2TheDimensionofinstallation…….…………………8
1.3.3Thedescriptionofconnectingpipes………………..8
1.4Howtofixedthemachines……………………………….9
1.5Thelubricationofthemovingparts………….………10
1.6Wiring………………………………………………..10
1.7Thescopeofthemachine………………………………10
2.Safetyprinciple………………….……………….…….…11
2.1Generalprincipleofsafety…….……………….…….11
2.1.1Importance……………….……….………..………….12
2.1.2Generalsafetyprinciple………………….……...…....12
2.1.3Thesafedevicesofthemachine……………………...13
2.1.4Electricsafedevices…………………………………13
2.1.5Thesafeprinciplesofoperationandmaintenance….14
2.1.5.1Workingcondition………………...…….…………14
2.1.5.1.1Therequirementoftheworkshop………………….14
2.5.1.1.2Thesafetyoftheoperator…………………..……14
2.1.5.2Aboutthemechanicaloperating………..………….15
2.1.5.3Thenoiseofthemachine………….………………..16
2.1.5.4Therequirementfortheoperator…….…………….16
2.1.6Dangerareaandthesafetool……….……………....16
2.1.7Thesafetyrequirementofassistingdevices……..…16
2.1.7.1Therequirementoftheassistingdeviceswithpowerthatbeinstalledbycustomers…….…………..………..17
2.1.7.2Therequirementoftheassistingdeviceswithnopower
thatbeinstalledbycustomers…………….……….17
2.1.7.3Therequirementofdisassembletheassistingdevice...17
2.1.8Warningmark..……………………………………....17
2.1.9Safetydrawing…...…………………………………18
3.Generalnotesonuseandsafety………………………...18
3.1Generalnotesonuse..…………………….…...………18
3.2Thesafetyofinstallationandmaintenance…………….18
3.2.1Safetyofinstallationandmaintenance…………...19
3.2.2Safetyinthemachinerunning…………………….19
4.Construction……………………………………………..19
4.1Dissolvingtank…………………………………….…...19
4.2Storagetank……………………………………….…..19
4.3Micro-filmcooker……………………………………..19
4.3.1Dosingpump………………………………………..19
4.3.2Pre-heater…………………………………………..19
4.3.3Micro-filmcooker……………………………….….20
4.3.4Unloadingpump…………………………………….20
4.3.5Vacuumpump……………………………………….20
4.4Depositor………………………………………………...20
4.4.1Mixer…………………………………………………20
4.4.2Syruphopper………………………………………..20
4.4.3Cylinder&piston………….…….…………………..20
4.4.4Nozzle……………………….…………………….….20
4.4.5Mould……………………….………………………..20
4.5Coolingtunnel…………………………………………20
4.6Aircondition……………………….…………………..20
4.7Preparationoffloor……………….…………………..20
4.7.1Preparationofrecord……………………………….20
4.7.2Preparationfordissolving…………………………..20
4.7.3Preparationformicro-filmcooker……,………….…20
4.7.5Preparationfortheaircondition……,……………..20
4.7.6Preparationfortheaircondition…………,……….…21
5.Operatingsystem……………………………………….21
5.1Hardwareoftheoperatingsystem……………………21
5.2Softwareoftheoperatingsystem….…………………21
5.2.1Operatingsystem’ssoftware…….………………..21
5.2.2Indicateinthetouchscreen……,…………………21
5.3Settingtheparameters………………,……………….21
5.3.1Setthecookingtemperature………,……………….21
5.3.2Setthesyruptemperature……….………………..21
5.3.3Setthesyrupbuttontemperature.………………..21
5.3.4Setthebranchtemperature…….…………………21
5.3.5Setthejamtemperature…………………………..21
5.3.6Setthejambuttontemperature…………………..22
5.4StarttoRUN……………………….………………….22
5.4.1Start…………………………….…………………..22
5.4.2Stop…………………………….…………………….22
5.4.3Emergencystop……………….…………………….22
6.Mechanicaloperating………….………………………22
6.1VacuumMicro-filmCooker….………………………22
6.1.1StructureInstruction…………….…………………22
6.1.2TechnologicalProcessInstruction….……………...22
6.1.3OperationInstruction………….…………………...23
6.1.4Preparation………………….………………………23
6.1.5SyrupCooking……………….……………………..23
6.1.6Cleanedthemachine………………………………….23
6.1.7Pointsforattention……….…………………………24
6.1.8Specification……………………….……………….24
6.2Depositor………………….…………………………...24
6.2.1Briefintroductionofthestructure…………………24
6.2.2Operatinginstruction………………………….…..25
6.2.3EquipmentAdjustment…………………………..….25
6.2.3.1AdjustmentforDepositingSynchronization…….26
6.2.3.2SynchronizationAdjustmentoftheShellandtheCenter-filling……………………………………...27
6.2.3.4Adjustment(FineAdjustment)ofCandyWeight..29
6.2.3.5SynchronizingAdjustmentoftheDe-moldingDevice..29
6.2.3.6Synchronizingadjustmentbetweenthedepositing
andthemouldingplatecircuit……………………29
6.2.3.7Synchronizingadjustmentbetweenthemouldlifter
andthedepositing…………………………………..29
6.2.3.8Adjustmentoftheunloadingconveyorbelt(see
drawing2.)…………………………………………29
6.2.4Normalconditionsofthecandy(center-fillingcandiesandhardcandies)production…………..…………..30
6.2.5Pointsforattention……………………,,……………30
7.Workingsurroundingoutsidethemachines..…,……..31
7.1Powersupply…………………………………,………..31
7.2Steampressure…………………………………………31
7.3Pressureair…………………………………………….31
7.4Coolingwater…………………………………………..31
8.Specification……………………………………………..31
9.Thereasonandsolutionofmalfunctionforthemachines..32
10.Wearingparts………………………………………..….33
Preface
Thiscandymicro-filmcookinganddepositingproductionlineiscapableofproducingallkindsofhighqualityanduniformedcandies.Thislinehastheadvantagesofmanpowerandspacesaving,continuousprocessingwithprecisecontrol.Thegoodqualityproductscanbeproducedoutunderanabsolutehygieniccondition.Thislineisanidealcandymakingequipmentwhichcanproducethesmoothandclearcandies,suchasdouble-layer,central-filling,clear,stripe,andetc..
(seeDrawing1.)
Thisequipmentincludesdouble-layercooker(specifiedinanotherparagraph),syrupstoragetank,filter,meteringpipe,dosingpump,gearpump,micro-filmcookerunit,depositor,coolingsystem,andelectriccontrolbox.
1.Deliveryinstallationandservice
1.1Delivery
Delivery,unpackingandinspecting
Micro-filmcookingdepositinglinehasbeeninstalledandtestedbeforedeliveryasafullsetoftheplant.Butthemachinemustbeseparatetoseveralsmallpartsfortransportationduetoitsbigvolume,theeventoflossordamagemaybehappenduringthetransportation,soseveralaspectsmustbetakeattentionafterthemachinearrivedasbellow:
Checkthecargowhethercorrespondingtotherequirementoftheorder.
Checkthedamageofallthemachineorparts:
whetherthemachineorparthasbeendamaged,thepackingdamagescanindicatethedamagesofthemachine.
Pleasecontactusifthemachineorpartshavebeenlostordamaged.
1.2Unloadingsafety
pleaseunloadedandremovedthemachinesasfollow:
1)micro-filmcooker
(1)Mustbeattentionforthecenterofgravitythatisatthecenterofthemachine.
(2)Themachinecanbeunloadedormovedbybiggerthen2tonscranewithsteelwiresandapipethatthediameteris57throughtheframe.
(3)Themachinecanbeunloadedormovedbybiggerthen2tonslifter,thearmsoftheliftermustlongerthen1.9m.
2)thedepositper
(1)Mustbeattentionforthecenterofgravitythatisatthecenterofthemachine,andthepointoftheliftforeareunderthetwocross-beaninthebottomofthemachine.
(2)Canusedthesteelwiresthroughthecross-beantoliftthedepositer,butmustbeavoidedthesteelwirespressmachineotherpartsabove.
(3)Canusedthewoodblocktoadjustedthemachine’slevelwhenusedtheliftertounloadedormovedthedepositermachine.
1.3Installation
1.3.1Notes
Micro-filmcookingdepositinglinecanconnectwiththeoutsidesteampipedirectlyasfullsetplant.Itmustbeguaranteetheinstallationofpipeisinarightcondition.
Itmustbecleanthepipecompletely.Otherwisethepump,valvesandfiltershouldbedamagedbythesundries.Itisnotpermitthesundriesmixedwiththesteam,pressureairandcoolingwater.Pleaseinstallthefilterifnotguaranteethesteam,pressureairandcoolingwaterarepureness.
1.3.2TheDimensionofinstallation
Thesizesofthemicro-filmcooker:
L×W×H=2050×1700×2200
Thesizesofdepositor
L×W×H=8500×2200×2400
Totalneed:
L×W×XH=16050×2200×2400
Itmusthavethespacestoconsiderforotherdevices,maintenanceandmovingforthelittlecars.
1.3.3Thedescriptionofconnectingpipes
Thesourceofsupply
Requirement
Connectingpipes
Remark
Thepipeofpressureair
Pressure:
0.6Mpa
Thestoragetankofpressureair
>0.4M3
compressor
capacity
>1.5M3/Min
20M3/h
Ф25
Pressureairmustbedried
Coolingwater
0.3-0.5Mpa
G1
Thecooling
watercannothave
sundries,
otherwise
thefilter
willbeneed
Steam
Continuoususe
0.8-1Mpa
DN50
Thesteam
cannothave
sundries
otherwise
thefilter
willbeneed
Exhaust
Connecttooutsidetheroom
DN50
Caution:
takecareabouttheexhaustmouth
Drainage
Requestthewatercandrainoutfreely
DN50
Itmustletalltheliquidwater
1.4Howtofixedthemachines
1)Canusetheswellscrewtofixedthestoragetankontheearth.
2)Micro-filmcookercanplacedonthegrounddirectlyforitsheavygravity,butthefloormustbeinagoodflat,otherwisemustbeusedthetriangularironcushiontomakethemachineinagoodlevel.
3)Depositorcanplacedonthegrounddirectlyforitsheavygravity,butthefloormustbeinagoodflat,otherwisemustbeusedthetriangularironcushiontomakethemachineinagoodlevel,andbetterusedthe10cmthickrobberboardtocushionthemachinesatthesame-timetoprotectedthemachinesgetrusty.
1.5Thelubricationofthemovingpa
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