TDP tablet press manual.docx
- 文档编号:7233489
- 上传时间:2023-01-22
- 格式:DOCX
- 页数:13
- 大小:60.38KB
TDP tablet press manual.docx
《TDP tablet press manual.docx》由会员分享,可在线阅读,更多相关《TDP tablet press manual.docx(13页珍藏版)》请在冰豆网上搜索。
TDPtabletpressmanual
TDPSinglePunchTabletPress
Users’
Instruction
Contents
1.TheApplicationandCharacteristic
2.TechnicalParameters
3.InstallationandConnectionofthePressMachine
4.AssembleandunassembledoftheDieandAdjustmentDuringtheOperation
5.OverallDrawingofPressMachine
6.DisassemblyandAssemblyoftheMainParts
7.TheLubricationandMaintenanceoftheMachine
8.PointsforAttention
9.FrequencyAppearedFault
1.TheapplicationandCharacteristic
TDPSinglePunchTabletPress,whichcanpressthepowdermaterialintotablet,canbewidelyusedinpharmaceuticalfactory,chemicalfactory,hospitalandR&Dbureau.Thismachineiswithgoodperformance,strongsuitability,simpleoperation,easilyrepair,smallcubagelight.Evenundertheconditionsorpowercut,handswingitavailable.ComparetooriginalTDPmodelpressmachine,itisenlargedthemachineintensiveandenginepowerwithbiggerstrength.Inthemeantimeenlargethefillingdepth,hencetoexpandthespecificationrangeoftablet.Therefore,thismachinecanmeetthedemandofdifferencekindsofChinesetraditionalmedicineandWesternmedicineandothersimilarproduct’srequirements.It’sdeeplywelcomebyourcustomersindifferencefield.
2.TechnicalParameters
No.
Item
TDP-1.5Ton
TDP-5Ton
TDP-6Ton
1
Max.pressstrength(KN)
15
50
60
2
Max.tabletdiameter(mm)
10
16
25
3
Max.fillingdepth(mm)
10
12
16
4
Productivecapacity(pcs/h)
6000
1400
1400
5
Motorpower(kw)
0.55
0.75
1.1
6
Turningspeed(r/min)
1400
1400
1400
7
Weight(kg)
91
125
150
8
Length*width*height(mm)
700*370*800
700*400*800
700*500*900
3.InstallationandConnectionofthePressMachine
3.1TabletPressMachineshouldbeinstalledonthewoodworkable(aswellonthecementtable).Use4unitsofM12boltsforfixit.Theheightsfromtheworkablesurfacetogroundisaround600mm(considereasilytotheoperation).Tobeconvenienttodisassembledandrepair,thereshouldbeaholethediameteraround35mmcountertothebottomofpressurerod.
3.2Toinsurethesafetyconnectinggroundwirebeforeconnectingthepower,andthenremovethetrianglebelt,toconnectthepowerofthemachineandswitchitontoobservetheroilingdirectionoftheoperation.(Therotarydirectionshouldbeopposedtothearrowdirectionontheshieldorhandwheel).Iftherotarydirectionwereincorrect,itwouldconnectthelineadditionally,andtheinstallthetrianglebelt.
4.AssembleandUnassembledoftheDieandAdjustmentDuringtheOperation
4.1Assemblethedownrush
4.1.1Unscrewthefixedbolt,turnthehandwheeltoraisethecentralrodtothetoplocationandinserttheundershootrodtotheholeofthedowncentralrod.(attentionthegaplevelaimatthebottomtightenbolt).Atlastscrewthedownrushfixedbolt.
4.1.2Assembleuprush
Unscrewthefixedbolt,turnthetouprushrodtotheupperhole,usespannertolocktheupperboltandscrewthefixedbolt.
4.1.3Fixtheintermediatemould
Unscrewthefixedbolt,andputthemouldintotheholeofmouldplate,inthemeantimeinserttherodintothehole.Pushittothebottomoftheholeandthenscrewthebolt.Leveltheintermediatemouldandavoidlockingintheplatetodamagetheorifice.
4.1.4Turnthehandwheel,letuprushrodslowlydroptoorifice,andobservewhetherthereiscollisionorfriction,andthenunscrewthefixedbolts
(2)ofthefixedplate,adjustthefixedplate,adjustthefixedlocationoftheintermediatemould,andtheadjustittiallnocollisionornocollisionornofrictionitcanbecalledqualifiedinstallation.
4.2Theadjustmentofthetableout:
Turnthehandwheeltoraisethedownrushrodtothetoppoint,observewhetherthesurfaceofdownrushrodandintermediatemouldareonthesamelevel,ifNo.unscrewboltandpressplateofgear,makethesurfaceofdownrushrodandintermediate.Nextstep,turnhandwheelandmaketheemptymachinerunforseveralcircle.Ifitgoeswell,andthenyoucanpresssomematerialtotrypressandcontinuetoadjustmentfornextstep.
4.3Adjustmentoffillingdepth(that’stheadjustmentfortheweightoftablet).Unscrewtheboltandloosethegearpressplate,leftturningthedownadjustablegeartoraisethedownrushrod,that’sreducethefillingdepth(lessentheweightoftablet).Afteradjustmentshouldtoinstallthegearpressplateandscrewbolt.
4.4Pressureadjustment(that’sadjustmentofhardnessoftablet).
Loosenthelockednutandturnuprushrod,leftturninguprushrodtomovedownandthenpressureincreased,hardnessofthetabletwouldbeincreased.Onthecontrary,rightturningwoulddecreasethepressyreandlowerthehardnessofthetablet.Afteradjustmentusethespannertolockthebottomoftheuprushandscrewthenut.
Tillnow,theadjustmentofthedieisbasicallycompleted,restartthemachinefortrialpressseveraltabletstochecktheweightofthetablet,hardnessandsurfaceetcqualityissues.Ifit’squalified,youcanputintoproduction.Duringtheproduction,youcancheckthequalityofthetabletanytimeandadjustitimmediately.
4.5Disassemblyofthedie
4.5.1Disassemblyoftheuprushrod
Unscrewthefixedmutandpullouttheuprushrod.Ifit’scombinedverytight,youcanuseclamptopullitout,butattentiontoprotectthetipofrod.
4.5.2Disassemblyoftheintermediatemould
Unscrewthefixedboltoftheintermediatemouldandthefixedboltofdownrushrod.Unscrewtheboltandloosenthegearpressplate.Turningadjustablegeartoraisethedownrushandaround10mm,turninghandwheeltoholdtheintermediatemouldhigherbythedownrushrodandmaketheintermediatemouldout.
4.5.3Disassemblyofdownrushrod:
Unscrewthefixedboltofdownrushrod,andtheturninghandwheeltoraisethedownrushrodtothetoppoint,youcanpullthedownrushrodout.Ifit’scombinedverytight,youcanuseclamptopullitout.(Attentiontoprotectthetipoftherod).
4.5.4Afterdisassemblyofthedie,it’sstillnecessarytoadjustthegears.Lowerthedownrushrodaround10mm,turnthehandwheeltoraisethedownrushrodtothehighestpoint,nohigherthanthebottomoftheintermediatemould(Thisstepcannotbeignored,avoidingcollisionbetweendownrushrodandintermediatemouldfornexttime.)atlastscrewthefixedboltofdownrushrod.
5.OverallDrawingofPressMachine
1.Baseseat;2。
MachineBody;3。
LiftingLevel;4。
DownAdjustingwheel;
5.UpAdjustingWheel;6。
Tableplate;7。
MaterialCharger;8。
BigGear;
9.BigBeltWheel;10。
Motor;11。
SwingLevel;12。
FlyingWheel(HandWheel);
13.MterialChargingHoop;14。
EccentricalWheelShell;
15.LiftingandAscendingCcam;16。
BeltCover;17。
MaterialChargingCam;
18.UpPunchingLevel;19。
DownPunchingLevel;20。
PressingPlate。
6.DisassemblyandAssemblyoftheMainParts
6.1Plateoftheintermediatemould
Disassembly;drawoutthefenderandtakeawaythehopper.Unscrewthefixedboltofthehoppermachineandthespring,unscrewthefixedboltandspringgasketoftheplateofintermediatemould,andthenyoucantakeawaytheplateofintermediatemould.
Assembly:
Refertoabovecontraryturntogoon.Attentioncorrectiontoavoidingdamagetheorificeofthehopperwhenscrewthefixedboltofthehopper.
6.2Uprushrod
Disassembly:
Unscrewthenutsandturntheuprushrodstoseparateitwithfollow-moveshaft.Turnhandwheeltorasietheeccentricwheelshieldtothetoppoint;turnhandwheeltomoveitupperdirection,andthenyoucandreawtheuprushrodoutoftheorificeofthemould.Assemblypleasereferstoaboveinstructionincountersequence.
6.3Downrushrod:
Disassembled:
Unscrewthefixedboltofdownrush,boltandturnthegearpressplatetoadjustgear,lowerthedownrushrodandtakeitoutfromthebottomholeofmould.Assemblypleasereferstoaboveinstructionincountersequence.
6.4Follow-moveshaft:
Disassembly:
Dismantletheuprushrodandthentakeawaythesteelgasketonthefollow-moveshaft,andthenisthefollow-moveshaftlock,lastoneyoucandismantleisthefollow-moveshaft.
Assembly:
Refertoaboveinstructionincountersequence.
6.5Bigbeltgear,smallgearandaxleshaft.
Disassembly:
Dismantlethetrianglebelt,unscrewtherightsidenutandgasketoftheaxle(insideofthemachine).Takethbeltourtogetherwithsmallgearandaxleshaft,andthedrawtheaxleshaftout(Biggearbelt,smallgearandshaftsetareanintegrative,normallynoneedtodismantleseparately.)
Assembly:
Refertoaboveinstructionincountersequence.
6.6Mainshaft:
Disassembly:
Dismantlethemainshaftshouldbedoneby2persons.Firstlydismantlethebiggear’sbelt,andtheunscrewthenuttotakeoutthelever,shaftandfiller-projectingwheel.(Ifnecessarydismantlethehandwheelandprojectingwheel)todismantletheshieldofprojecting,unscrewtheboltandgasket,hittheinteriorside(nonworksurface)ofthebiggearwiththewood-hammer,andthehittheshaftandwithwoodhammerandcopperstick,(Attentiontoprotecttheshaftandthescrew).Inthemeantimeholdtheotherendoftheshaftandtheeccentricwheelshield,dismantlethemainshaftstepbystep.
Assembly:
Refertoaboveinstructionincountersequence.
7.TheLubricationandMaintenanceoftheMachine
7.1Thelubricationonthefrictionofeachmovementpartisthekeypointofmaintainthenormaloperationandprolongthelifetime,especiallybeforepressthetabletalltheorifice,oilholeandfrictionsurfaceshouldbeaddedthelubricationoil,andidlerunningtoletallthefrictionsurfacefillwithoilmembrance.And.thenitcouldbeputintooperation.Inthefuturelubricationoilshouldbeinjectedontime,buttheoileverytimecannotbetoomuchtorunoutanddirtythemedicine.Theinjectionplaceandtimesrefertofollowingchart.
7.2Beforeworktochecktheboltloosenornot
- 配套讲稿:
如PPT文件的首页显示word图标,表示该PPT已包含配套word讲稿。双击word图标可打开word文档。
- 特殊限制:
部分文档作品中含有的国旗、国徽等图片,仅作为作品整体效果示例展示,禁止商用。设计者仅对作品中独创性部分享有著作权。
- 关 键 词:
- TDP tablet press manual
![提示](https://static.bdocx.com/images/bang_tan.gif)