焊接工艺评定依照AWSD11要求编制.docx
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焊接工艺评定依照AWSD11要求编制.docx
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焊接工艺评定依照AWSD11要求编制
WELDINGPROCEDURESPECIFICATION
(WPS)
WPSNo.:
W-HL-001
Date:
APPROVEDBY
安徽鸿路钢结构(集团)股份有限公司
AnhuiHongluSteelConstruction(Group)
LTD.,Co.
DATE
CHECKEDBY
DATE
DRAWNBY
DATE
安徽鸿路钢结构(集团)股份有限公司
HONGLU
WPS
WPSNo.:
W-HL-001AccordingPQRNo.:
P-HL-001
Accordingstandard:
AWSD1.1-2006
WeldingProcess:
FCAWDate:
JOINTDESIGNUSED
TYPE:
SquareGrooveForFilletJoint
SingleorDoubleWeld:
Double
Rootopening:
0~1mm
RootFaceDimension:
N/A
GrooveAngle:
N/A
Backing:
N/A
BackingMaterial:
N/A
BackingGouging:
N/A
Method:
N/A
BASEMATERIAL
Specification:
Q345B:
GB/T1591-94
TypeorGrade:
Q345B+Q345B
ThicknessRange:
Unlimited
DiameterRange:
≥600mm
FILLERMATERIAL
Specification:
AWSA5.20E71T-1
BrandName:
ATYJ502(Q)
Diameter:
Φ1.2mm
SHIELDING
Flux:
N/A
Gas:
N/A
Gasflow:
N/A
AnySpecialBackingorDrying:
Flux:
N/A
POSITION
PositionofGroove:
2F
Fillet:
Yes
VerticalProgression(UporDown):
N/A
TECHNIQUE
StringerorWeaveBead:
StringerandWeaveBead
Multi-passorSinglePass(perside):
Multi-pass
Max.WidthofWeave:
18mm
InterpassCleaning:
WireBrush/Grinding(Ifnecessary)
NumberofElectrodes:
Single
PREHEAT
PreheatTemp.,Min.:
Ambient,(δ≥30mm;150℃)
InterpassTemp.,Min.:
Ambient,(δ≥30mm;150℃)
InterpassTemp.,Max.:
250℃
HeatingMethod:
Burnerwithgas
POSTWELDHEATTREATMENT
Temp.:
N/A
Time:
N/A
EQUIPMENT
Type:
KRⅡ500
WELDINGSITECONDITIONS:
InTheShop
OTHER:
N/A
PREPARED
REVIEWED
AUTHORITY
DATE
DATE
DATE
安徽鸿路钢结构(集团)股份有限公司
HONGLU
WPWNo.:
W-HL-001
WELDINGPROCEDURE
Welding
process
Weld
pass
Filler
material
Current
Volts
Speed
(cm/min)
Energy
input
(kj/cm)
Name
Dia.
(mm)
Type&
polarity
Amp.
FCAW
Root
ATYJ502(Q)
1.2
DCRP
190~250
22~28
25~40
----
FCAW
Fill
ATYJ502(Q)
1.2
DCRP
220~280
24~30
25~40
----
FCAW
Cap
ATYJ502(Q)
1.2
DCRP
220~280
24~30
25~40
----
JointDetail
WeldingSequence
Note:
1.Cleaningtheweldbeforewelding.
PREPARED
REVOEWED
AUTHORITY
DATE
DATE
DATE
WELDINGPROCEDURESPECIFICATION
(WPQR)
WPSNo.:
P-HL-001
Date:
APPROVEDBY
安徽鸿路钢结构(集团)股份有限公司
AnhuiHongluSteelConstruction(Group)
LTD.,Co.
DATE
CHECKEDBY
DATE
DRAWNBY
DATE
安徽鸿路钢结构(集团)股份有限公司
HONGLU
PQR
WPSNo.:
P-HL-001AccordingPQRNo.:
W-HL-001
Accordingstandard:
AWSD1.1-2006
WeldingProcess:
FCAWDate:
JOINTDESIGNUSED
TYPE:
SquareGrooveForFilletJoint
SingleorDoubleWeld:
Double
Rootopening:
0~1mm
RootFaceDimension:
N/A
GrooveAngle:
N/A
Backing:
N/A
BackingMaterial:
N/A
BackingGouging:
N/A
Method:
N/A
BASEMATERIAL
Specification:
Q345B:
GB/T1591-94
TypeorGrade:
Q345B+Q345B
TestPieceThickness:
16mm+16mm
FILLERMATAL
Specification:
AWSA5.20E71T-1
BrandName:
ATYJ502(Q)
Diameter:
Φ1.2mm
SHIELDING
Flux:
N/A
Gas:
N/A
Gasflow:
N/A
AnySpecialBackingorDrying:
Flux:
N/A
POSITION
PositionofGroove:
2F
Fillet:
Yes
VerticalProgression(UporDown):
N/A
TECHNIQUE
StringerorWeaveBead:
StringerandWeaveBead
Multi-passorSinglePass(perside):
Multi-pass
Max.WidthofWeave:
18mm
InterpassCleaning:
WireBrush/Grinding(Ifnecessary)
NumberofElectrodes:
Single
PREHEAT
PreheatTemp.,Min.:
Ambient
InterpassTemp.,Min.:
Ambient
InterpassTemp.,Max.:
196℃
HeatingMethod:
Burnerwithgas
POSTWELDHEATTREATMENT
Temp.:
N/A
Time:
N/A
EQUIPMENT
Type:
KRⅡ500
WELDINGSITECONDITIONS:
InTheShop
OTHER:
N/A
PREPARED
REVIEWED
AUTHORITY
DATE
DATE
DATE
安徽鸿路钢结构(集团)股份有限公司
HONGLU
PQRNo.:
P-HL-001
WELDINGPROCEDURE
Welding
process
Weld
pass
Filler
material
Current
Volts
Speed
(cm/min)
Energy
Input
(kj/cm)
Interpass
Temp
(℃)
Name
Dia.
(mm)
Type&
polarity
Amp.
FCAW
1
ATYJ502(Q)
1.2
DCRP
230
25
32.8
10.5
21
FCAW
2
ATYJ502(Q)
1.2
DCRP
240
27
36.2
10.7
65
FCAW
3
ATYJ502(Q)
1.2
DCRP
240
27
37.4
10.4
85
FCAW
4
ATYJ502(Q)
1.2
DCRP
240
27
34.5
11.3
97
FCAW
5
ATYJ502(Q)
1.2
DCRP
240
27
38.9
10.0
124
FCAW
6
ATYJ502(Q)
1.2
DCRP
240
27
37.5
10.4
196
JointDetail
WeldingSequence
Note:
1.Cleaningtheweldbeforewelding.
PREPARED
REVOEWED
AUTHORITY
DATE
DATE
DATE
安徽鸿路钢结构(集团)股份有限公司
HONGLU
PQR
TESTRESULTS:
VISUALINSPECTION:
Acc.ReprotNo.VI2009-001
RTEXAMINATION:
N/AReprotNo.N/A
UTEXAMINATION:
Acc.ReprotNo.N/A
MTEXAMINATIONN/AReprotNo.UT2009-001
TENSILETEST
Specimen
No.
Width
(mm)
Thickness
(mm)
Tensile
Load(KN)
Tensile
Strength
(N/mm2)
LocationofFrancture
Result
Report
No.
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
BENDTEST
Specimen
No.
Typeofbend
Roller’s
diameter
Angle
Result
Report
No.
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
---
IMPACTTEST
Specimen
No.
Specimen
Size(mm)
Location
Ofnotch
Typeof
notch
Temp.
(℃)
Energyvalue(Transverse)
Report
No.
1
2
3
Average
---
---
----
----
----
----
----
----
---
----
HARDNESS:
(C01)YesSeeReportLH2009-001
MACROETCH(C02)YesSeeReportLH2009-001
OTHERTEST:
N/A
Welder’sName:
Weldingdate:
We,theundersigned,certifythatthestatementinthisrecordarecorrectandthatthetestweldswereprepared,welded,andinaccordancewiththerequirementsofRulesforAWSD1.1-2006.
Note:
1.Cleaningtheweldbeforewelding.
PREPARED
REVOEWED
AUTHORITY
DATE
DATE
DATE
焊接工艺评定外观检验报告
WELDINGPROCDUREQUALIFICATIONVISUCLINSPECTIONREPORT
单位名称:
安徽鸿路钢结构(集团)股份有限公司报告号:
REPORTNO,:
HL-2009-001
序号
No.
焊接工艺评定编号
WPQNO.
焊工号码
WelderNo.
结果
Result
1
P-HL-001
HL-050
ACC
备注:
经外观检查,焊缝表面无任何缺陷。
Remarks:
Aftervisualinspection,Noanydefectsinthesurfaceofwelds.
焊接监督员
WeldingSupervisor
批准
Authority
日期
Date
日期
Date
磁粉检测报告
Magneticpowderinspectionreport
项目名称:
焊接工艺评定(WPQ)
评定号
P-HL-001
报告编号
MT2009-001
WPQNo
ReportNo
部件名称
试片(TestPiece)
执行标准
JB/T4730-2005
Partname
Acc.Stand
探伤部位
----------
检件材质
Q345B+Q345B
TestLocation
Material
表面状态
打磨
检测比例
100%
评定级别
Level1
Surfacepreparation
Grinding
TestRate
InspectionStand
仪器型号
B310S
电流类型
AC
检验方法
湿磁粉
Instrumenttype
ElectricCurrent
InspectMethod
WetMagneticparticle
磁化方式
连续法
提升力
45N
磁极间距
200mm
MagnetizingMethod
ContinueMethod
LiftingForce
MagneticPoleDistance
磁化方向
交流磁轭
磁粉种类
Fe3O4
悬浮剂
水剂
MagneticDirector
AC-YOKE
MagneticParticle
DetectingMedium
Water
磁化时间
2S
磁悬液浓度
15g/l
灵敏度试片
A-30/100
MagnetizingTime
Concentration
SensitivityBlock
部件编号
焊缝编号
检测日期
缺陷类型
缺陷位置
缺陷长度
缺陷处理
结论
PartNo
WeldNo
TestDate
DefectName
DefectPosition
DefectLength
DefectTreatment
Judge
P-001
100%角接焊缝
2009..6.5
----------
--------
--------
---------
合格
检测:
审核:
检测专用章批准:
日期:
日期:
日期:
硬度检测报告
HARDNESSTESTREPORT
委托单位
Orderer
安徽鸿路钢结构(集团)股份有限公司
HONGLU
报告编号
ReportNo.
LH2009-001
标准
Accordingstandard
AWSD11-2006
产品名称
Productname
焊接工艺认可试验
WeldingProcedurequalificationtest
PQR号
PQRNo.
P-HL-001
试样号
TestMark
A01
Loc
Mark
1
2
3
4
5
6
7
8
9
10
11
12
13
-------
--------
--------
A
168
171
166
195
213
226
230
214
223
185
179
205
224
--------
--------
--------
Loc
Mark
1
2
3
4
5
6
7
8
9
10
11
12
13
--------
--------
--------
B
214
201
188
196
199
215
236
244
216
199
185
169
179
--------
--------
--------
注:
此结果仅对来样负责Note:
Resultsareresponsibleforthespeci218m235e228n196
审查者:
检测者:
批准:
InspectorTesterAuthority
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