全自动订书机英文说明书.docx
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全自动订书机英文说明书.docx
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全自动订书机英文说明书
CB5000VehicularBaler
OperationInstruction
SafetyTips
1、Pleasereadthisspecificationcarefullybeforeoperation.
2、Loweredcabshouldcoverdoorclosedwhenstopthemachine,meanwhilesteelgraspmachineisplacedonthebracket,andcutoffallthepower.
3、Equipmentshallnotbemaintainedintheprocessofwork.Alsotheworkershouldnotstandonthefuselageandshouldnothandfootandotherpartsofbodymustnotbeplacedinthedoorbetweenthecoverandtheboxbody.
4、Ifyouneedinpackagingcaseforcleaningormaintenance,thedeviceshouldbeinastateofdowntime,andthedoorcoversisfixedinthefullyopenposition,cutofftheequipmentpowerrearcanbecarriedout.Whenpipingsystemleakorfailureoccurs,pleasestopimmediately,torunaftertroubleshooting.Equipmentofdiseasedoroverloadoperationisprohibited
5、Removethehydraulicvalvereplacementsealsandcheckthepipeline,thepressureinthesystem,pleasestate,avoidwhenremovethehighpressureoilmadehydraulicvalveandpipelinedamageinthebody.
6、Thehydraulicnonprofessionalsshouldnotadjustthehydraulicsystemofhydraulicvalve,avoidtheequipmentcannotrunnormallyordamagetothehydraulicvalves.
7、Whenequipmentrunning,itshallnotlivewithoutoperatorinfrontofheoperationstage.
8、Accordingtousingfrequency,youshouldoftenchecktheoilcylinderinstallationareaandotherconnectionkeyparts,maynothaveascrewlooseorpinoffaccidenthiddentrouble.
9、Whenitinworkstate,youmustraisecab.
10、Ifyoucan’tsolvetheproblems,leasecontactournearestoffice,alsocanfindourafter-salesservicedepartmentdirectly.
Catalogue
1.Usageandfeatures------------------------------------------------------------4
2.Generalstructureandworkingprinciple----------------------------------4
3.Mainlytechnicalspecification------------------------------------------------6
4.Generalbreakdownandsolution-------------------------------------------7
5.Maintenanceandserving-----------------------------------------------------8
6.Overalldrawing------------------------------------------------------------------9
1.Usageandfeatures
1)Usage
Theequipmentismainlyforbalinglow-carbonlightandlifescrapsteel;scrapcars;lightmetalstructuralpartswithsteelmaterialtobalesforfurnace.Itisanidealmachineforsteelfactories;non-ferrousmetalsmeltingindustry;precisioncastingindustryandrawmaterialsfactories.
2)Features
1、Thismachinewithbigvolume;largeopenareas;amountoffeedingcapacity;highefficiency.Itisveryconvenientforprocessinglargeshapematerials,especiallyingatherfeedingandcapturescrap.
2、Hydromechatronicscontrol,easytolearning,andintuitiveoperationandconvenient.
3、PLCcontrol,highreliabilityandeasyformaintenance.
4、Hydraulicdrive;workingsmooth;highefficiency.
2.Generalstructureandworkingprinciple
1).Generalstructure
Mainlycomposedofmechanicalsystems(mainmachine),powersystems,hydraulicsystems.(seeschematiclayout)
〈1〉、Mechanicalsystem
Becomposedofpressbox;hydraulicpresscylinderandotherassistantcomponent.(seemainmachinestructurediagram)
1.Pressbox
Bemadeupofmaterialbody;level1lid;level2lid;maincylindercomponents.
Materialbodyiscomposedofpedestal,level1lid,level2lid,therearewareplatesonit.PartofwareplatesareimportDILLINDURwhichmadebyGermany.Compressedscrapmaterialbywrappedworkoflevel1lidandlever2lidsothatincreasedensity.Afterthat,twomainpresscylinderwillcontinuestocompressscrapsintoblocks.
2.Hydrauliccylinderismadeupofmainpresscylinder;level1lidcylinder;lever2lidcylinder.Mainlyturnhydraulicpowerintomechanicalpower,thecylindermainlydriveallpartsofaction,inordertocompletecompressionandpressedactions.
(1)Mainpresscylinders,totallytwosetswhichinstalledonthebottomofpressbox.Pistonrodconnectionwithheadofpressplatestocompressscrapsinsidebyadvanceandforwardofmainpresscylinders.
(2).Level1lidcylinders,totally3setswhichinstalledonthesideofpressboxtocompressscrapsbypistonrodadvanceactionwhenscrapstobepackaged.
(3).Level2lidcylinder,totally3setswhichinstalledontheothersideofpressboxtocompleteopenandcloseactionforpresslidbypistonrodadvanceactionandbackaction.
Theabovearedoubleactingsinglepistonrodstructure,andthelinerwithpistonandseals,thecylinderbodytoformtwooilchambersandsmallcavity.Whenthehighpressureoilofthefrontchamberortherearchamber,thepushrodandpistonwithinthecylinderforreciprocatinglinermotion,therebydrivingtheworkpiecemovements.Cylinderbrimwithguidesleeve,theaboveisalsoequippedwitharing,asthepistonrodsupporting,guidingandsealing.
<2>Thepowersystem iscomposedof mainenginecircuit, enginestart/stop controlcircuitandthePLCinputandoutputcontrolcircuit, externalline,pressing strokecontroldevice, external strokecontrolsystem etc..
<3>Thehydraulicsystem,iscomposedofahydraulicoiltank,hydraulicpump,valve,hydraulicstationpipelinesystem,isthehostofthecentralcontrolsystem.
<4>Pipelinesystemisconnectedtothehost(MechanicalSystems)andbetweenthehydraulicsystem,hydraulicoilfortransfer.
2). workingprincipleandattention
(1)workingprincipleandprocess
Thetwomainoilcylindersbackhaulinplace,thefirstandsecondlevelpressingdoorr\opening,theoperatorusethegrabmachinetopackagematerialsintothepressingboxinthecab.Thefirstlevelpressingdoorclose,thesecondlevelpressingdoorclose,formingclipsaction,twomainpressingoilcylinderforward,thematerialtothemiddlepressedintoblocks.Thenreturninplace,thefirstandsecondlevelpressingdooropen,theoperatorremovethebalebythegrab,equipmentrepeattheaboveactionuntiltheendofthework.
(2)attention
1.Thescrap’sdensityandrigiditygreatlyisnotallowedtoaddtoomuch,otherwiseitwillmakethefirstandsecondpressingdoorisnotinplace,thusaffectingthemachine,orevendestroythemachine.
2.Mixedwithpressurevessel,flammableitemsarenotallowedinthewaste
3.Thismachinebelongstothehydraulicequipment,prolongtheservicelifeofhydrauliccomponents,pleaseensurethecleanlinessofthesystem.
TechnicalParameters
HBS500MobileBaler(Motor)
No
Technicalparameters
Remark
1
SideCylinder
(FirstLevel)
Model
YG200/140-500
Stroke
500mm
NominalForce
630KN*3
Quantity
3Sets
2
SideCylinder
(SecondLevel)
Model
YG200/140-500
Stroke
500mm
NominalForce
800KN*3
Quantity
3Sets
3
FeedingCylinder
Model
YG250/160-2200
Stroke
2200mm
NominalForce
1000KN
Quantity
2Sets
4
PressingBoxSize(L*W*H)
5000*2000*1200mm
5
BaleSize(L*W*H)
800*700mm
6
HydraulicSystemPressure
25MPa
7
Power
DongfengCummins260HP
8
HydraulicPump
Model
OS10VSO
NominalPressure
31.5MPa
NominalOutflow
71ml/r
Quantity
1Set
9
Hydraulic
Pump
Model
OS4VSO
NominalPressure
31.5MPa
NominalOutflow
125ml/r
Quantity
2Sets
10
OverallDimensions
11000*3000*4000(Flankexpanded)
L*W*H
11000*2300*4000mm(Flankcollapsed)
L*W*H
11
Equipmentarea
15000*4000mm
L*W
12
ControlSystem
Thepilothydrauliccontrol+RemoteControl
13
Coolingsystem
Oil–gasheatexchanger
14
Withthegrabandtheoperatingroom
Generalfailuresandexclusion
Duringshearingtime,Ifabnormalsituationbefounded,youshouldstopworking,Afterwaitingfortroubleshootingtocontinueshear,inuseprocessmaybethecauseoftheproblemandeliminationmethodtoseethetablebelow:
NO
Trouble
Reason
Troubleshooting
1
Cylindersinoperationhascreepingphenomenon
Thereisairinthecylinderbodyandsystem
Manyworkcyclecandischarge
2
Thesystempressurecannotbebuiltup
①Cuttingmouthclosedlax
②Reliefvalvehandleloose
③Thevalveplug
①Cleaningtheoverflowvalve
②Checkwhetherthevalvecoreisworkingproperly,checkwhetherthesealingringisdamaged,toadjustthepressure
3
Oilpumpsuctionemptyorhaveabnormalnoise
①Globevalveisnotopenornotfull
②Suctionpipelineleak
③shortageoftheoiltanksupply
④Oilpumpwearordamage
⑤shortageoftheoiltankairsupply
①Openglobevalve
②Repairthesuctiontubing
③Fillingthehydraulicoil
④Repairorreplacethenewpump
⑤Cleanairfiltertank
4
Hydraulictubinghaveoilleakagephenomenon
pipejointLooseorsealingelementaging,falling
pipejointLooseorsealingelementaging,falling
5
Pipelinevibrationassociatedwithnoise
Tubingpipeclampheadboltisloose
Tightenboltspipeclamp
6
Oilpumppressureisinsufficientornopressure,oilpumpleakedoil,oilpumphasfever
Oilpump’spumpbody,variableheadweartoomuch
Oilpumprepairorreplacethenewpump
7
Oilcylinderhaspulloilphenomenonornopressure
Sealingringaging,causetheoilcylinderleakorspill,
Replacetheseal
8
Theoillookslikecreamywhiteemulsion
Withwaterintheoil,liquidformwaterbag
Replacethenewoil
9
Feedingheadcannotbelaunched
1.Chargingtoomuch
2.Oilpumpleakage,torquedecline
1.Limitloading
2.Replacetheoilpump
10
Can'tworkautomatically
Automaticallyselectbuttondoesnotworkinthe"automatic"position,equipmentisnotinastateofwork
Manualresetonknobto"automatic"position,maketheequipmentreliableindicator
11
Oilfiltercloggingindicator
Theoilreturnoilfiltercloggedfilterduetotoomanyimpurities
Cleanorreplacefiltercartridge
12
Intheworkingpr
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