木屑机使用说明中英文对照.docx
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木屑机使用说明中英文对照.docx
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木屑机使用说明中英文对照
1.概述:
鼓式削片机是生产木片的专用工具,广泛应用于刨花板、纤维板、造纸厂和发电厂等工业生产中的备料工段及木片生产厂,小型鼓式削片机还是工厂实验室制备原料的最佳设备。
鼓式削片机的切削原料主要是小直径木材采伐剩余物(枝丫,枝条)和木材原材加工剩余物(板皮、板条。
圆木芯、废单板等),也可以来切削非原木原料(如甘蔗、芦苇、毛竹等),大直径木材,MX215型不大于200mm,MX218型不大于280mm.
MX系列鼓式削片机结构紧凑合理、操作简单、生产能力强、原料适应性广、切削木片质量高,安全可靠,维修方便,是目前国内外比较先进的一种削片机。
1.Oultline:
Sawdustmachineisthespecialtoolproducewoodchips,Widelyusedinparticleboard,fiberboard,papermillsandpowerplantsandotherindustrialproductionpreparationstepsandwoodmanufacturingplant,thesamllsizesawdustmachineisthebestequipmentfactorylaboratorypreparedmaterialalso.
Therawmaterialsofsawdustmachinearemainlysmall-diametertimberharvestingresidues(branches,twigs)andwoodrawmaterialsprocessingresidues(skins,lath.Logscore,veneerwaste,etc.),canalsocuttingnon-woodcuttingmaterials(suchassugarcane,reed,bamboo,etc.),large-diametertimber,ThematerialofMX215typeisnotgreaterthan200mmandMX218typeisnotgreaterthan280mm.
MXSeriessawdustmachinehavethecompactstructure,simpleoperation,strongproductioncapacity,wideadaptabilityofrawmaterials,high-qualitywoodcutting,safe,reliable,easymaintenance,isamoreadvancedsawdustathomeandabroad.
2.机器的安装与进出料系统
⏹安装
⏹鼓式削片机主机可以安装在混凝土或钢制支撑结构的基础上,用地窖螺栓固定或焊接在预埋铁上,为了打开罩盖更换飞刀和装拆底刀座,必须按“安装基础示意图”中所提供饿尺寸,保证有足够的空间位置;
⏹a、在安装三角带前,要适当缩短皮带轮间距,以便于装三角带,不允许用铁棒等进行强制安装,以免损坏三角带;
b、用直尺或拉线检查两轮端面的直线度。
保证两轮端面在用一平面内;
c、检查三角带预紧力(请参考表1)
2.TheInstallationofmachineandSystemofAccesstomaterials
⏹Installation
⏹Mainmachineofsawdustmachinecaninstallinthebasisofconcreteorsteelsupportstructure,usecellarboltsfixedorweldedtotheembeddediron.Inordertoopencovertoreplacetheflyknifeandbuttonknifeassemblyanddisassembly.Mustbe"installedbaseSchematic"provisionhungrysizetoensuresufficientspatialposition;
A、Beforeinstallthetriangle,toshortenthepulleyproperspacing,inordertoinatllbelts.Withusingironbarsandothersarenotallowedtoforcetheinstallation,avoiddamagetothebelt
B、witharulerorstraightcableendfaceinspectiontwodegrees.Guaranteedroundswithaplaneendface;
C、checkbeltpretension(seeTable1)
表1
鼓式削片机型号
检查力f(N)
单根皮带绕度(mm)
三角带型号、长度
三角带辊
MX215
63.2
21.2
c-4100
5
MX218
66.7
22.4
c-4500
6
MX2113
102.4
32.3
c-6300
8
Tableone
Size
Checkpowerf(N)
Singlebeltaroundthedegree(mm)
Trianglesizeandlength
Triangleroll
MX215
63.2
21.2
c-4100
5
MX218
66.7
22.4
c-4500
6
MX2113
102.4
32.3
c-6300
8
d、在机器满载运转2-3小时后,再次检查三角带张进度,并进行必要的调整。
D、2-3hoursatfullloadinthemachinerunningagainafter,checkingbeltZhangprogressandmakenecessaryadjustments.
⏹进料装置
鼓式削片机有皮带输送机均匀进料。
⏹Chargeequipment
Sawdusthavethebeltconveyoruniformcharge.
⏹出料装置
出料装置可以有多种形式,如气流输送、链式刮板机输送、皮带输送机输送、斗式提升机输送等等,出料方式根据生产工艺布置决定,单不论采用何种形式,出料装置的出料量必须与鼓式削片机的生产能力相适应,即切出的木片要能及时输出,不能产生堵塞,如用气流输送的更应该注意这一点。
⏹Dischagrgeequipment
Discjargeequipmentcanhavemanytype,asforAirconveyor,scraperchainconveyor,beltconveyors,bucketelevatorconveyorandsoon.Thedecisionofmaterialwayisaccordingtotheproductionprocesslayout,
Regardlessoftheformofthesingle,thefeedingamountofthefeedingdevicemustbethesawdustmachineproductioncapacitytoadapt,thatiscutoutofthewoodtobeabletopromptlyoutput,cannotproducecongestion,suchastheuseofairtransportationshouldpayattentiontothispoint.
3、主要结构
鼓式削片机有机座、刀辊、上、下喂料机构,送料装置和液压缓冲系统及电气控制系统所组成;
3、MainStructure
Sawdustmachinehavebase,akniferolleronthefeedingmechanism,feedingandhydrauliccushioningsystemandelectricalcontrolsystemconposed;
⏹机座
机座采用高强度钢板焊接而成,是整台机器的支撑基础,底刀座支撑与机座焊为一体,用于安放底刀座,底刀用于专门制造的高强度螺栓(12.9级)通过压力刀板固定底刀座上,底刀座可通过机座墙板侧面的孔自由抽出,它靠两块斜铁杆可再次破碎。
⏹Base
Basemadeofhighstrengthsteelplatesweldedtogether,thefoundationistosupportthewholemachine,supportandbedknifeholderbaseweldedintoone,forreceivingtheendoftheknife,theknifebottomspeciallymanufacturedforhighstrengthbolts(12.9)bytheendofthepressureplateisfixedbladeknifeseat,bottomknifethroughthesidewalloftheholestandfreelydrawn,itcanbebrokenbytwoobliquehardcoreagain.
⏹刀辊是鼓式削片机的主要工作部分,它具有较好的刚性和惯性,并经过平衡实验;
主轴和刀辊通过锁紧装置或平键连接,其结构紧凑合理、拆装方便、使用可靠,主轴两端由自动调心滚子轴承支撑,轴承座固定在机座上。
刀辊上装有两把或三把飞刀,用专门制作的飞刀螺栓通过压刀板固定在刀辊上。
⏹Kniferollisthemainworkingpartsofsawdustmachine,Ithasgoodrigidityandinertia,andafterequilibriumexperiments;
Spindleandkniferollerorflatkeylockingdevicethroughtheconnection,itscompactstructure,easyaccessibility,reliable,spindlebearingsatbothendssupportedbyself-aligningroller,bearingfixedonthebase
Equippedtwoorthreeknifeinkniferoll,madewithaspecialknifebladesfixedtotheboltbypressingthekniferoller.
⏹上、下喂料机构
1.上喂料机构(俗称“摆辊机构”)由上喂料辊座,喂料辊,喂料辊轴、摆轴、减速机等组成;
喂料辊直径较大,重量轻重其表面带有粗齿,从而能压紧原料,使之均衡的速度进入切削位置,包装削片的长度和质量,上下喂料辊齿相互错开,使碎削得到清理。
上喂料辊通过锁紧装置与轴紧固,轴有球面滚子轴承支撑,轴承I做固定在上喂料辊座上,上喂料辊通过摆轴装在机座上,并能绕轴上下摆动,从而保证它能自动适应进料速度。
⏹Theupperandlowerfeedingmechanism
1.Thefeedingmechanism(commonlyknownas"swingrollermechanism")bythefeedrollerstand,feedroller,feedrollershaft,swingaxle,gearboxandothercomponents;
Largerdiameterfeedroller,withasurfaceweightofcoarseteethseverity,whichcancompressmaterial,sothatthespeedofcuttingintoabalancedposition,lengthandqualityofthepackagingsheetiscut,theupperandlowerfeedrollteetharemutuallystaggered,sothatcutpiecesgetcleanedup.
Thefeedrollershaftbytighteningthelockingdevice,shaftsphericalrollerbearings,bearingIdoseatfixedonthefeedroller,thefeedrollershaftthroughtheswingseatinstalledinthemachine,andcanaroundtheshaftbobbingupanddown,soastoensurethatitautomaticallyadaptstothefeedrate.
2.下喂料辊通过锁紧装置于轴紧固,轴和支撑辊分别由球面骨子轴承支撑,轴承座固定在机座上,上下减速机嗲机分别驱动上下喂料辊,上喂料辊转动方向与刀辊转动方向相同,下喂料辊转动方向于刀辊转动方向相反。
2.Lowerfeedrollershaftbytighteningthelockingdeviceontheshaftandthesupportrollerbearingbonesweresupportedbyasphericalbearingseatisfixedonthebase,theupperandlowergearwhinemachinesweredrivenfeedrollupanddownonthedirectionofrotationofthefeedrollerandthekniferollerisrotatedinthesamedirection,thefeedrollerisrotatedinadirectionoppositetotherotationaldirectionofthekniferoller.
⏹送料装置
送料装置有平带输送机均匀供给物料;
平机输送机主要有进料槽、平面带、进料尾轮,有主机上面的进料主动辊带动平面带匀速运转下,带动物料均匀的送入喂料机构而完成送料。
⏹Chargeequipment
ChargeequipmentFlatbeltconveyorsupplyingthematerialuniformly
Thereareflatconveyorfeedchuteintoauniform,flatbelt,Chargethetailwheel,thereisahostattheChargedriverollerdrivenplanewithuniformoperation,thematerialfeedingmechanismdrivenbythecompletionfeeding.
⏹液压缓冲系统
除小型鼓式削片机外,大中型鼓式削片机均有液压缓冲系统。
液压缓冲系统由电动油泵、油缸、单向节流阀、蓄能器、截止阀及其他油路原件组成。
油泵供油缸,可使摆架升起,结合蓄能器起到缓冲升降平稳作用。
⏹Hydraulicbuffersystem
Besidethesmallsawdustmachine,Thebigandmiddleonehavethehydraulicbuffersystem.
Hydrauliccushioningsystemconsistsofelectricpumps,fueltanks,one-waythrottlevalve,accumulator,originaloillineshut-offvalvesandothercomponents.
Oilpumpforcylinder,canswingframerises,combinedwithsmoothmovementsaccumulatorscushioneffect
4.运转准备
⏹机器安装后,在启动前应做如下检查:
⏹按照规定的紧固扭规检查飞刀和底刀是否紧固;
⏹飞刀和底刀的间隙应在0.5-1mm范围内(注:
不熟练的人员可调的2-3mm)
⏹机内不得有金属杂物;
⏹用手转动皮带轮一周以上,不得有碰撞声;
⏹三角带张进度始终;
⏹电器系统处于正常状态;
⏹液压系统的接头密封良好,无渗漏现象;
⏹刀辊和喂料辊运转方向正确;
⏹上述各项检查正常后方可启动
⏹空转1-4小时,观察一下各项
⏹是否有不正常的声音,若有应及时排除
⏹轴承温升不超过45度
⏹机座无显著振动,紧固件无松动,活动部分动作灵活、无卡阻现象
⏹电气动作准确灵敏
⏹检查刀座固定斜铁是否松动.
⏹空运转正常后方可进行负荷切削。
4Prepareoperation
⏹Afterthemachineisinstalled,thefollowingshouldbedonebeforestartingtheexamination:
⏹Fasteningtorqueregulationinaccordancewiththeknifeandbedknifetocheckwhetherthetightening.
⏹Abottomknifeandtheknifegapshouldbeintherange0.5-1mm(Note:
unskilledpersonadjustable2-3mm)
⏹Thereshallbenometaldebrisinsidethemachine;
窗体顶端
⏹Rotatethepulleymorethanaweek,withoutsoundofthecollision;
⏹TriangleZhangprogressalways;
⏹Electricalsysteminanormalstate;
⏹Jointsealhydraulicsystemisgood,noleakage;
⏹Kniferollerandfeedrollersrunningintherightdirection;
⏹Abovethenormalchecksbeforestarting
⏹1-4hoursidling,lookatthepoints.
⏹Bearingtemperaturedoesnotexceed45degrees
⏹Nosignificantbasevibration,noloosefasteners,flexiblemovementmovingparts,nojammingphenomenon
⏹Accurateandsensitiveelectricalaction
⏹Checktheknifefixedwedgeisloose.
⏹Aftercuttingtheloadcanbecarriedemptyrunningnormally.
撤消修改5.飞刀的更换
✧飞刀的拆卸顺序
待机气完全停止后打开罩盖,清洁压刀板上的孔和紧固螺栓头部,旋送飞刀紧固螺栓,取下压刀板,取出飞刀;
⏹飞刀重新刃磨时,要注意保证表2规定的刀刃角,刃磨时必须加冷却液
⏹刃磨后的飞刀须在飞刀调整装置(出刀前3调好)中调整到表2规定的调整尺寸
⏹飞刀允许最大的刃磨量可看表2规定值,当飞刀刃磨总数积累超过40mm时,飞刀上调节的螺栓必须换上M10*85的六角螺栓。
5.Replacementofflyknife
Flyingknifedisassemblysequence:
⏹Afterthestandbygasstoppedcompletelyopencover,cleantheholeandtightentheboltheadpressedtheknifeboard,rotaryknifefasteningboltssendremovepressureblades,removetheknife;
⏹Whenre-sharpeningknives,table2shouldbetakentoensurethebladeanglewhensharpeningcoolantmustbeadded.
⏹Knifesharpeningdevicetobeadjustedaftertheknife(aknifebefore3adjusted)adjustedtoadjustthesizespecifiedinTable2
⏹KnifesharpeningmaximumamountallowedtoseethevalueinTable2,whentheknifesharpeningaccumulatedtotalofmorethan40mm,adjusttheknifeboltsmustbereplacedwiththehexboltM10*85.
⏹表2
鼓式削片机型号
飞刀刀刃角
飞刀允许刀磨量mm
飞刀调整尺寸mm
MX215
32度
60
+0.5
MX218
32度
60
+0.5
Table2
Model
Knifebladeangle
Flyingknifeallowstheknifegrindingcapa
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