paper and DIP DCS ENGUPDATE.docx
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paper and DIP DCS ENGUPDATE.docx
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paperandDIPDCSENGUPDATE
TECHNICALPARTOFITBFORDISTRIBUTEDCONTROLSYSTEM(DCS)
FORHIGH-LEVELCOLOUROFFSETNEWSPRINTTECHNICALRENOVATIONPROJECT
OFSHANDONGHUATAIPAPERCO.LTD.
1General
TheSellerisrequestedtosupplyacompletedistributedcontrolsystem(DCS)fortheHIGH-LEVELCOLOUROFFSETNEWSPRINTtechnicalrenovationprojectofShandongHuataiPaperCo.Ltd.inaccordancewiththebasicdesigndataandtherequirementsspecifiedinthisdocument.TheDCSsystemwillbeusedforprocesscontroloftheproductionlinesofstockpreparation(DIP,BCTMPandNBKPrefiningline)andpapermaking(onepapermachinenumberedPM12manufacturedbyVOITHPAPER,ApproachflowsystemshallbesuppliedbyVOITH.)oftheexpansionproject.Thebidsprovidedshallexcludethequalitycontrolsystem(QCS)andthepapermachinecontrolsystem(MCS).
Thesupplierofthecontrolsystem(DCS)shallhavesufficientexperiencesinpulpandpaperindustryandhavedonepulp&papermakingproject(s)withthesimilarscaletotheHuataiPM12inthelastthreeyears.ThesuppliershouldalsohavegoodexperiencetocooperatewithVoithPaper.AreferencelistofthelastthreeyearsinChinashallbeprovidedwiththebids.
Thecontrolsystem(DCS)providedshallbeadvancedinperformanceandcompleteinsystem,reliableinquality,provenintechnology,goodinstability,andruneconomically,safelyandreliablyinthepapermill.Thehardwareandsoftwareofthecontrolsystemshallbeofreliableandup-to-datetechnologyorversioninthemarketdeliveredbythesupplier.
Thedeliveryshallbeof"turn-key"type.Thedeliveryshallbeacompletesystem,includingallthenecessaryequipment,hardware,basicsoftware,configurationsoftware,applicationprograms,andalltheothernecessarysoftwareandhardware,aswellasadvice,technicalinstructions,applicationsoftwareconfiguration,technicaltraining,guidance/supervision,testingandstart-upassistanceinordertomakethesystemrunwiththespecifiedperformances.Theconfigurationofapplicationsoftwareshallbeincludedinthescopeofsupply.Thecontrolsystemshallberunninginnormalmannerafterbeinginstalled,poweredonsiteandcommissioned.
TheSellershallbefullyresponsibleforthefunctionsandcapacity(incl.softwareandhardware)ofthecontrolsystem.Ifthesystemortheequipmentprovidedfailstomeetthespecifiedrequirements,theSellershallsupplementthehardware,softwareandservicessoastorealizeallthespecifiedfunctions,andalltherelativecostsshallbesolelybornebytheSeller.
Incasethereareanyupgradingofsystemsoftware,configurationsoftwareandfirmwareduringthewarrantyperiod,therelativecostshallbesolelybonebytheSeller.
Changesofthescopeofsupplymightbemadeonthebasisoflimitingtothenumberandfunctionsspecifiedinthecontract.TheSellershallberesponsibletotakeintoaccountofthecomplexityoftheapplicationpractice.
IftheBuyerrequeststochangethequantityofequipment,thepriceshallbeadjustedontheunitpricesbasisspecifiedinthecontract.Therefore,unit-priceforeachtypeofequipment,card/elementandtheconcernedsoftwareshallbegiveninthebids.
Alltheinstrumentfunctions,logicfunctions,motorsoperation,operationofremoteon-offvalves,interlockingandalarmsshallberealizedonDCS.
Thesystemprovidedshallbecomposedofstandardproducts.Ifproductsfromathirdpartyareincludedinthebids,theyshallbeclearlyindicatedinthebidswiththevenderandmodel.TheproductsfromanythirdpartyshallbedeemedbytheSellerasanintegratedportionofthecontrolsystem,andtheSellershallprovideguaranteesforreliableoperationoftheminthisproject.
TheequipmentandsoftwareversionsprovidedbytheSellershallbecompatiblewiththelaterhigherversions,sothatallfuturedevelopmentscanbeimplementedataminimumcostanddowntime.TheSellershallberesponsibletokeeptheBuyerbeinginformedtimelyofrelevantproductupgradingduringthewarrantyperiod.
Thesystemshallbeofanopensystemwithself-diagnosticsandself-protectionfunctions.ThesystemshallconformtotheopensystemstandardISO/OSI.
Thesystemshallincludetheremote-diagnosticsandremote-troubleshootingfunctions,whichcancommunicatewiththeSeller’sequipmentinitsservicecenterviaInternet.TheSellershallbeabletoaccess,fromhisservicecenter,totheprovidedsystemthroughInternetandcarryouttheremotediagnosticsandassisttheenduserfortroubleshooting.
Descriptionsofallthehardware,software,configurationsoftware,applicationsoftware,real-timedatabasearrangementandhistoricaldatabasearrangementshallbeprovidedinthebids.
Specificationandcatalogue/brochureoftherelatedhardware,softwareandconfigurationsoftwareshallbeprovidedinthebids.
Breakdownpricesshallbegiveninthebids.Thebreakdownpricesforhardwareshallconsistofthebreakdownpricesforequipmentandthebreakdownpricesformodule/card.
ShouldtheBidderpreferothersolutions,whicharedifferentfromwhatspecified,theyshallbepresentedasanoptionalsolutionindocuments,andmarkinadeviationlist.
DescriptionfortheSeller’stechnicalsupportorganizationsinChinashallbeattachedtothebids,withindicationofnameandaddressoftheorganizations,numberofengineersanddateofestablishment,etc.
DescriptionoftheSeller’sstocksinChinaforsparesandsparepartssupportshallbeattachedtothebids,withindicationofthestocklocationandthedateofestablishment,etc.
Packagingofequipmentshallmeettherequirementsforoceantransportation.andshouldbeseaworthypacked.Allnecessarymeasuresshallbetakentoprotecttheequipmentfrommoisture,dust,corrosion,shockanddamages.
ThebidsshallbepreparedinaccordancewiththespecificationsintheITB.
TheSeller’sbiddingdocumentmustbemadeinbothChineseandEnglish(8sets).
ThetechnicalpartofITBiswritteninbothChineseandEnglishversions.Incasethereisanycontradictionbetweenthetwoversions,theChineseoneshallprevail.TheinterpretationrightisinthehandoftheCNTICTradingCo.,Ltd..
2Designcriteria,processbriefintroductionandrequirements
2.1Basisconditionsfordesign
Yearlyaveragetemperature
12.4C
Max.temperature
41C
Min.temperature
-22.3C
Yearlyaveragehumidity(relative)
66%
Powersupply
380/220VAC,+10--10%,50Hz
Earthquakeintensity
tobeprotectedagainstdegree7
Attitude
<20m
2.2Basisdata
Papergrade
High-levelcoloroffsetnewsprint/highbrightnessnewsprint
furnish
DIP75-90%(75%-90%AONP,15-10%AOMG,5-0%ONPdomestic,5-0%domesticmixedofficewastepaper);
Semi-CMP10-0%;
NBKP5-8%
Untrimmedwidth
9850mm
Workingspeed
2000m/min
Drivingspeed
2000m/min
Structurespeed
2000m/min
Basisweight
35–60g/m2
Moisture
6–10%
2.3Processbriefingandrequirements
Productionlinesandmainprocessflowsareasthefollowing:
BCTMP:
SlatconveyorHydrapulperPulptowerH.D.cleanerDeflakerRefinerNo.1RefinerNo.2RefinerNo.3
NBKP:
SlatconveyorHydrapulperPulptowerH.D.cleanerDefibrizerRefinerNo.1RefinerNo.2RefinerNo.3
BCTMPandNBKPsharecommonslatconveyorandpulper
DIPdrumpulper
SlatconveyorbalebreakerslatconveyordrumpulperHCcleanerdumptower
DIPmainprocess:
SlatconveyorCrusherSlatconveyorDrumpulperH.D.cleanerDumptowercoarsescreenPulptowerL.D.cleanerpreflotation4stagesscreenDiscfilter1MCpumpscrewpressdispergerBleachingstage1StockchestpostflotationDiscfilter2MCpumpBleachingstage2topapermachine
Sludgehandling:
GravitytableSludgepressDAF
Additivespreparationanddosingforabovestockpreparationlinesareincluded.
Papermachineline:
MixingchestThickstockscreeningMachinechestCleanerDeaeratorScreeningHeadboxWiresectionPresssectionDryersection2stacksofsoftrollcalenderReelingWinderWrapping.ThesystemssuchasAdditivespreparation,Brokehandling,Vacuumsystem,Steamandcondensate,Fibrerecoverysystemetc.areincludedinpapermachineline.Exceptthepapermachinecontrolsystem(MCS),alltheotherprocessesaretobecontrolledbyDCS.
Requirementsoncontrolroominstallationarrangementareasthefollowingaccordingtotherequirementsofprocessandoperation:
DIPproductionlinetobeinstalledwithone
(1)controlroom;Drumpulpertobeinstalledadditionallywithone
(1)controlroom;Chemicalpreparationtobeinstalledwithtwo
(2)controlrooms.
Atthefrontsideofpapermachinelinetobeinstalledwithone
(1)controlroomrespectively,i.e.controlroomwetendcontrolroomdryerend;
Andone
(1)separatecontrolroomforPMwetendchemicalpreparation.
Theabovementionedcontrolroomscanbe,basedontheneeds,dividedintocontrolcabinetroomsandoperatorrooms.ThecontrolcabinetroomsshallbeinstalledwithI/Ocabinetsandcontrolcabinets.Theoperatorroomsshallbeinstalledwithoperatorstationsandprinters.
TheaboutdistanceandlocationforthemofcontrolroomseeAppendix2.
3Seller’sScopeofsupply
Thedeliveryshallbeof"turn-key"type.Thedeliveryshallbeofacompletesystem,includingallthenecessaryequipment,hardware,basicsoftware,configurationsoftware,applicationprograms,andalltheothernecessarysoftwareandhardware,aswellasadvice,technicalinstructions,applicationsoftwareconfiguration,technicaltraining,guidance/supervision,testingandstart-upassistanceinordertomakethesystemrunningwiththespecifiedperformances.Theconfigurationofapplicationsoftwareshallbeincludedinthescopeofsupply.Thecontrol
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