修理品管理办法中英文.docx
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修理品管理办法中英文.docx
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修理品管理办法中英文
1、目的(Purpose)
订定修理品作业办法,使修理品得以明确的处理,保证修理品的出货的品质。
Workouttheoperationmethodofrepairproducts,sothattherepairproductscan
behandledclearly,andensurethequalityofthedeliveryofrepairproducts.
2、适用范围(Scope)
本公司制造生产的各种ADAPTER和SPS不良修理作业都适用。
AllkindsofdefectiverepairoperationsofadapterandSPSmanufacturedbyourcompanyareapplicable.
3、职责(Responsibilities)
3.1制工部:
修理员负责不良品分析维修、流程的执行,PE负责对维修品中的异常不良进行分析、确认及制定必要的改善对策。
Manufacturingdepartment:
therepairmanisresponsiblefortheanalysis,maintenanceandprocessimplementationofthedefectiveproducts,andPEisresponsiblefortheanalysis,confirmationandformulationofnecessaryimprovementmeasuresfortheabnormaldefectsintherepairedproducts.
3.2品保部:
IPQC对维修OK产品进行外观检查,确认维修品送修及投放作业是否按要求进行管理,OQC对维修品进行全检。
QAdepartment:
IPQCcarriesoutvisualinspectionontherepairedOKproducts,confirmswhethertherepairanddeliveryoperationsaremanagedasrequired,andOQCcarriesoutfullinspectionontherepairedproducts.
3.3制造部:
负责对不良品的送修及投放作业,作业过程中对维修品的标示、记录、区分、送检。
Manufacturingdepartment:
responsiblefortherepairanddeliveryofdefectiveproducts,marking,recording,distinguishingandinspectionofrepairedproductsintheprocessofoperation.
4、定义(Definition)
修理品:
电气性能不良产品.
Repairproducts:
productswithpoorelectricalperformance
5、运作程序(OperationProcedure)
5.1维修品管理作业流程
Maintenancemanagementprocess
5.1.1不良品产生
Defectiveproducts
作业员对作业时发现的不良品标识好不良内容,隔离放在“待确认不良品”等标示的黑色防静电箱子里。
Theoperatorshallmarkthedefectivecontentsofthedefectiveproductsfoundduringtheoperationandisolatethemintheblackanti-staticboxmarkedwith"Defectiveproductstobeconfirmed".
5.1.2不良品确认
Confirmationdefectiveproducts
制造现场管理者及IPQC对该工位不良品进行确认,经确定为不良品的统一整齐摆放在黑色防静电胶箱或静电托盘,贴《标示卡》注明工令、机种、数量、不良品(或送修品),输入低电压产品必需在《标示卡》上注明输入电压范围,如“输入:
90-132V”;
ThemanufacturingsitemanagerandIPQCshallconfirmthedefectiveproductsatthisposition,andputtheminblackanti-staticplasticboxorstatictrayinauniformandorderlymanneraftertheyareconfirmedasdefectiveproducts,andpastethe"identificationcard"toindicatetheworkorder,model,quantity,defectiveproducts(orrepairproducts).Theinputvoltagerangeoflow-voltageproductsmustbeindicatedonthe"identificationcard",suchas"input:
90-132v";
5.1.3系统送修发起
Systemrepairinitiation
每条线每2小时发起一次送修,在不良产品的变压器T1侧面贴二维码,进入维修系统扫描不良品二维码,输入对应的不良现象;
Eachlineshallbesentforrepairevery2hours,andthetwo-dimensionalcodeshallbepastedontheT1sideofthetransformerofthedefectiveproduct.Enterthemaintenancesystemtoscanthetwo-dimensionalcodeofthedefectiveproduct,andinputthecorrespondingdefectivephenomenon;
5.1.4维修品接收
Receiptofmaintenanceproducts
制造领班在《不良品送修记录表》上记录日期、线别、产编、工单号、送修数量、送修人,维修技术员签收前确认产品的二维码、数量及《标示卡》,符合要求后在《不良品送修记录表》上签收;
Themanufacturingforemanshallrecordthedate,linetype,productionnumber,workordernumber,quantityandpersonforrepaironthedefectrepairrecordform,andthemaintenancetechnicianshallconfirmthetwo-dimensionalcode,quantityandlabelcardoftheproductbeforesigningforacceptance,andsignforacceptanceonthedefectrepairrecordformaftermeetingtherequirements;
5.1.5维修进行
Maintenancecarriedout
维修技术员进入维修系统对接收的不良品二维码进行扫码,找出对应的不良信息,并进行维修。
修理完后,需要把维修结果记录于维修系统中;
ThemaintenancetechnicianentersthemaintenancesystemtoscantheQRcodeofthereceiveddefectiveproducts,findoutthecorrespondingdefectiveinformationandcarryoutmaintenance.Aftertherepair,themaintenanceresultsshallberecordedinthemaintenancesystem;
5.1.6修理品检查
Inspectionofrepairproducts
维修品维修完成后,由IPQC进行外观检查,确认合格后IPQC在《标示卡》及《不良品送修记录表》上签名,维修品经IPQC签名确认OK后方可退还产线生产;
Afterthemaintenanceoftherepairedproducts,IPQCshallconductappearanceinspection,andsignonthelabelcardandthedefectiveproductrepairrecordformafterconfirmingthattheyarequalified.TherepairedproductscanbereturnedtotheproductionlineonlyafterIPQCsignsandconfirmsthattheyareOK;
5.1.7维修品标识
Maintenanceproductidentification
维修品再重新投入生产线时,领班在维修品上夹夹子或挂维修卡识别,到包装站外观检查OK后取下;
Whenthemaintenanceproductsareputintotheproductionlineagain,thelineleadershallclamporhangthemaintenancecardonthemaintenanceproductsforidentification,andtakeitdownaftertheappearanceinspectionatthepackagingstationisOK;
5.1.8重新投入
Reinvestment
从修理品投入站重新投入.
Putitbackinfromtherepairgoodsinputstation
a.插件段投入口(分板之前的不良品投入点)
Inputportofplug-insection(defectiveproductinputpointbeforeboardsplitting)
b.分板后投入口(未组装外壳的半成品或破壳维修后的不良品投入口)
Inputafterplatesplitting(semi-finishedproductswithoutshellassemblyordefectiveproductsaftershellbreakingmaintenance)
c.下机位投入口(轻微外观不良可修复之不良品,含外壳,铭板等)
Lowerstandinputport(minordefectiveproductsthatcanberepaired,includingshell,nameplate,etc.)
5.1.9电性测试
Electricaltest
维修品经组装使用电子负载进行电性测试;
Theelectronicloadisusedtotesttheelectricalpropertiesoftherepairedproductsafterassembly;
5.1.10老化
Ageing
a.修理品按正常流程上架老化;
Therepairedproductsareputontheshelvesforagingaccordingtothenormalprocess
b.如有客户特殊需求,则依照客户需求,如海康客户为4小时。
Iftherearespecialneedsofcustomers,accordingtotheneedsofcustomers,suchasHaikangcustomersfor4hours.
5.1.11全检
Fullinspection
使用耐压仪、ATE自动测试设备对维修品进行电性测试,人工检查产品的外观;
UsevoltagewithstandtesterandATEautomatictestingequipmenttoconductelectricaltestonmaintenanceproducts,andchecktheappearanceofproductsmanually;
5.1.12装箱
Packing
所有维修品需集中进行装箱,维修品不够一箱用正常品填充。
Allmaintenanceproductsshallbepackedinacentralizedmanner.Ifthemaintenanceproductsarenotenough,theyshallbefilledwithnormalproducts.
5.1.13送检
Inspection
维修品送OQC检验时需单独送检,并在《成品送验单》上注明“维修品”。
WhenthemaintenanceproductsaresenttoOQCforinspection,theyshallbesenttoOQCforinspectionseparately,andthe"maintenanceproducts"shallbeindicatedonthefinishedproductinspectionsheet.
5.2修理物料更换方法
Repairmaterialreplacementmethod
5.2.1维修人员在使用物料前,须先确认物料料号、规格、厂商是否与不良物料相一致,如不一致不可进行使用。
先判定不良元件好坏,再对不良元件进行更换,并将拆下之不良元件放至红色不良品盒内。
Beforeusingthematerials,themaintenancepersonnelmustfirstconfirmwhetherthematerialnumber,specificationandmanufacturerareconsistentwiththedefectivematerials.Ifnot,theycannotbeused.Determinethequalityofthedefectivecomponentsfirst,thenreplacethedefectivecomponents,andputtheremoveddefectivecomponentsintothereddefectivebox.
5.2.2维修不良物料交由产线物料员整理分类,后由PE,IPQC作确认,判定不良类别后,由产线物料员进行退库处理。
Therepairdefectivematerialsshallbesortedandsortedbytheproductionlinematerialclerk,thenconfirmedbyPEandIPQC,andreturnedtothewarehousebytheproductionlinematerialclerkafterdeterminingthecategoryofdefectivematerials.
5.2.3产线须更换同料号、同规格之OK元件给维修人员,维修之用料交给维修人员时,维修员须确认材料料号及厂商、周期,同时对材料外观作出检查,不能有元件污染,受损情形。
TheproductionlineshallreplacetheOKcomponentswiththesamematerialnumberandspecificationtothemaintenancepersonnel.Whenthemaintenancematerialsarehandedovertothemaintenancepersonnel,themaintenancepersonnelshallconfirmthematerialnumber,manufacturerandcycle,andchecktheappearanceofthematerials.Thereshallbenocomponentpollutionordamage.
5.2.4凡属于ESD敏感类材料,须置于静电材料包装袋或静电盒内,拿取时,须配戴静电环。
AllESDsensitivematerialsshallbeplacedintheelectrostaticmaterialpackagingbagorelectrostaticbox.Whentakingthem,theyshallwearelectrostaticrings.
5.3修理品报废
Scrappingofrepairproducts
5.3.1同一不良品维修超过3次需报废处理。
Ifthesamedefectiveproductisrepairedmorethan3times,itshallbescrapped.
5.3.2铜箔开路、短路需报废。
Opencircuitandshortcircuitofcopperfoilshallbescrapped.
5.3.3产品因大电流烧坏电路铜箔及元件现象需报废。
Theproductneedstobescrappedduetothephenomenonthatthecopperfoilandcomponentsofthecircuitareburntoutduetothehighcurrent.
5.3.4经修理员判定为报废品需在维修系统中注明。
Itshallbenotedinthemaintenancesystemifitisjudgedasscrapbytherepairman.
5.3.5修理报废品由修理员标示“报废品”交给产线,产线打《报废单》报废处理。
Repairandscrapreportingshallbemarked"scrapreporting"bytherepairmanandhandedovertotheproductionline,andtheproductionlineshallprint"scrapsheet"fordisposal.
5.4修理品预警管理
Earlywarningmanagementofrepairproducts
不良项
DefectItem
不良数
Qty
处理
HandleProcess
高压不良
HighVoltageNG
1
通知IPQC开出异常
InformIPQCtoissueexception
炸机
Explode
1
通知IPQC开出异常
InformIPQCtoissueexception
同一材料不良
SamematerialNG
2
通知QE、PE分析
InformQEandPEofanalysis
同一部位不良
SamematerialNG
2
通知QE、PE分析
InformQEandPEofanalysis
半导体不良
SemiconductorNG
2
通知QE、PE分析
InformQEandPEofanalysis
变压器不良
TransformerNG
1
通知QE、PE分析
InformQEandPEofanalysis
电感不良
InductanceNG
1
通知QE、PE分析
InformQEandPEofanalysis
PCB翘铜箔
PCBcopperfoil
1
通知QE、PE分析
InformQEandPEofanalysis
AC弹片接触不良
PoorcontactACshrapnel
1
通知QE、PE分析
InformQEandPEofanalysis
DC线铜头脱焊
DCwirecopperheaddisordering
1
通知QE、PE分析
InformQEandPEofanalysis
6、流程图(FlowChart)各个站别发起之不良品依照以下流程执行。
Thedefectiveproductsinitiatedbyeachstationshallfollowthefollowingprocess.
6.1ICT站别不良品维修流程ICTstationdefectrepairprocess
6.2INT站别不良品维修流程
Maintenanceprocessofdefectiveproductsinintstation
6.3初测站不良品维修流程
Maintenanceprocessofdefectiveproductsinprimaryteststation
6.4PT站不良品维修流程
MaintenanceprocessofdefectiveproductsinPTstation
6.5B/I站不良品维修流程
MaintenanceprocessofdefectiveproductsinB/Istation
6.6HP站不良品维修流程HPstationdefectrepairprocess
6.7ATE站不良品维修流程
Maintenanceprocessofdefectiveproductsinatestation
6.8异物不良品维修流程
Maintenanceprocessofforeignmattersanddefectiveproducts
6.9外观不良品维修流程Maintenanceprocessofdefectiveappearance
7、记录(Record
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