盾构机验收标准.docx
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盾构机验收标准.docx
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盾构机验收标准
Project:
s-283/s-284
TianjinMetro
Date:
26.01.2005
HerrenknechtAG
Workshopandjobsitecommissioning工厂或施工现场试车
Content(目录):
Subassembly01-shield(盾构机)3
Subassembly02-cutterhead(刀盘)5
Subassembly03-cutterheaddrive(刀盘驱动)6
Subassembly04-erector(管片拼装机)8
Subassembly06-gantries(车架)9
Subassembly07-manlock(人闸)12
Subassembly10-screwconveyor(螺旋输送机)13
Subassembly11-conveyorbelt(输送带)14
Subassembly24-foamunit(泡沫装置)15
Subassembly50-electricity(电气系统)16
Subassembly52-controlpanels(控制盘)18
Subassembly01-shield
01.1.visualchecksof(目检)
nominal
Test结果
Workshop工厂
Jobsite施工现场
pressurebulkheadopenings
前舱壁开口率
Ok
OK
pressurebulkheadhatch
前舱壁舱门
Ok
OK
shieldlubricationpoints
盾体润滑点(前体6个,中体8个)
Ok
OK
compressedairregulationsystem
压缩空气调节系统
Ok
OK
Tailskin盾尾
Ok
OK
01.2.functionalcheckthrustcylinders(推进油缸功能检查)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Max.stroke[mm]最大伸出长度(毫米)
2200
2200
Extensiontimeadvancemode[min]
推进模式下伸出时间[分钟]
27.5(fullstroke全部伸出)
9.2(1.2M)
Retractiontimefor6cylindersinringbuildingmode[s]在管片拼装模式下,6个油缸缩回时间(秒)
90
52
Extensiontimefor6cylindersinringbuildingmode[s]在管片拼装模式下,6个油缸伸出时间(秒)
220
176
01.3functionalcheckshieldarticulationcylinders
(盾构机铰接油缸功能检查)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Stroke[mm]行程
150
150
Holdpullingpressureincylinders
(油缸保持拉力)
Ok
OK
Retractionarticulationcylinders
(铰接油缸回缩)
Ok
OK
Releasecylinder(油缸释放)
Ok
OK
01.4functionalcheckofthetailskinlubricationsystem
(盾尾油脂系统功能检查)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Mode‘cyclecontrol’includingmaximumpressurecontrol
(循环控制模式下,包括最大压力控制)
Ok
Jobsite施工现场
Mode‘advancecontrol’includingmaximumpressurecontrol
(推进控制模式下,包括最大压力控制)
Ok
Jobsite施工现场
(注:
①根据行程延长补偿润滑油②根据压力降低补偿润滑油)
Subassembly02-cutterhead(刀盘)
02.1checkofconcentricrunningofcutterhead
(检查刀盘运行时偏心状态)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Ok
OK
偏心:
1.7mm
02.2checkofovercutbetweencutterheadandshield
(检查刀盘对盾壳超挖量)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Ok
OK
min9mm
max11.5mm
02.3visualchecksof(目视检查)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Wearprotectionmeasures(耐磨层保护测定)
Ok
OK
Installedlines,tubes,hoses(f.e.shockprotection)(管线布设[震动保护])
Ok
OK
Rotarycoupling(旋转接头[中心回转体])
Ok
OK
(注:
1、耐磨层用奥林康焊条焊接;2、旋转接头包含4根泡沫管,2根液压管。
)
02.4cutterheadequipment(刀盘装备)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Bucketscw/ccw(铲刀)(周边刀)顺时/反时针
Ok
4/4
Scraperscw/ccw(切刀)(齿刀)顺时/反时针
Ok
48/48
Accessibilityfortoolexchange
(换刀的可行性)
Ok
OK
Subassembly03-cutterheaddrive(刀盘驱动)
03.1initiationfilter/coolingcircuit(熟悉过滤器/冷却回路)OK
03.2functionalcheckandpre-settingofpressurecut-off
(功能检查及停止压力设备)OK
03.3functionalcheckmaindrivebrake(主驱动制动功能检查)OK
03.10initiationgearoilpump(熟悉齿轮油泵)OK
03.11gearoilofmainbearing(主轴承齿轮油)OK
nominal
Test结果
Workshop工厂
Jobsite施工现场
Gear-oillevelinmaindrive[dm3]
(主驱动齿轮油油位)
220
OK
Lockingdevicesinfrontandbehindofeachfilterandradiator
(前或后每一个滤清器和散热器的滤芯堵塞传感器)
滤芯互锁装置(滤芯堵塞传感器)HK
Ok
OK
OilflowcontrolradialrollersOR1;4
(径向液控齿轮油流量)
309imp./min
12089
OilflowcontrolaxialrollersOax1;5
(轴向液控齿轮油流量)
309imp./min
12089
Visualcheckleakage-oilcontroltank
(目检泄漏油,检查油箱)
Ok
OK
03.12functionalcheckgreasechargingpump(maingearsealing)
油脂供油泵功能检查(主轴承密封)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Levelcontrol‘empty’(‘空油位’控制)
Ok
OK
Levelcontrol‘full’(‘满油位’控制)
Ok
OK
03.13functionalcheckofthecutterheaddrive(刀盘驱动功能检查)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Max.revolutions[min-1](最大转速)
2.5
2.5
Rotationleftstage1(左转1挡)
Ok
1.4
Rotationrightstage1(右转1挡)
Ok
1.4
Rotationrightstage2(右转2挡)
Ok
2.5
Rotationleftstage2(左转2挡)
Ok
2.5
Inchingoperationmaintenancepanelleft/right(人闸控制盘功能)
Ok
OK
Subassembly04-erector(管片拼装机)
04-1functionalcheckoftheerectoranditsinterlockingmeasures
(管片拼装机和互锁功能检查)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Maximumrotationspeed[min-1]
(最大转速)
1
37.4
Limitingofrotation-angle[0](转角限制)
+/-2000
+/-200
Strokeoftelescopecylinderred[mm]
(红油缸行程)
1200
1200
Strokeoftelescopecylinderblue[mm]
(蓝油缸行程)
1200
1200
Telescopeextending/retractingtime[s]
(伸长/缩回时间)
18/8
18.4/10.3
Stroketravel[mm](前后行程)
2000
1900
Timetravelextending/retracting[s]
(伸出/缩回时间)
16/16
15.9/15.4
Erectorheadrotation(拼装机头旋转)
Ok
OK
erectorheadtilting(拼装机头倾斜)
Ok
OK
Grippersystemforpickingupthesegments(钳口夹住管片)
Ok
OK
Securitydeviceagainstunwantedopeningofthegrippersystem(防误操作)
Ok
OK
Subassembly06-gantries(拖架)
06.1functionalcheckofsegmentfeeder(喂片机功能检查)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Extensiontimefeeder[s](喂片机伸出时间)
21
24.8
Retractiontimefeeder[s](喂片机缩回时间)
21
17.6
Longitudinaldisplacement[mm](纵向行程)
1760
1750
Liftingheight[mm](起升高度)
50
50
Checkofvisibilityanddangerzonesforoperatingstaff(操作人员危险区域和可见性检查)
(人员安全性检查)HK
Ok
OK
Checkhandingoverofthesegmentfromthefeedertotheerector
(管片从喂片机到拼装机移交检查)
(管片可吊性)HK
Ok
OK
06.2functionalcheckofsegmenthandingcrane
(管片吊机功能检查)
Function(功能)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Possibilitiesofcollisionatlongitudinaltravel(纵向行走碰撞的可能性)
None
None
Positionofstopbufferslongitudinaltravel(纵向行走缓冲挡停止撞块)
Ok
OK
Switchingfast-slowatapproachingtheraillimitsordangerzones
(接近撞块或危险区域快—慢转换)
(快慢速限位开关)
Ok
OK
Timelongitudinaltravel[s](纵向行走时间)
58/58
51.3/51.3
Protectionenergy-/cablerail(电缆保护)
Ok
OK
Liftingheight(travelheight)(起升高度)
Ok
OK
Timelift/lower[s](起升、下降时间)
38/38
29.4/29.4
Lockingagainstunintentionalopeningofgripperfacility(防误打开钳口反锁开关)
〔防松装置(吊具上)〕HK
Ok
OK
Liftingcapacity[KN](起吊能力)
450
2*25
Revisionofclearanceatloadingsegments(加载管片间隙调整)
Ok
Jobsite
Checkofvisibilityanddangerzonesofoperatingpersonnel(操作人员危险区域视线检查)
(安全区域)HK
Ok
OK
06.3functionalcheckofgreasechargingpump
(润滑油脂注入泵功能检查)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Function(功能)
Ok
OK
Levelcontrol(油位控制)
Ok
OK
Maintenanceswitch(维护开关)
Ok
OK
Lubricationdeviceforpneumaticfunctions(风动功能润滑装置)
Ok
OK
FunctionofARO-stop(无线测距停止功能)
(ARO停止功能)HK
Ok
OK
Possibilityofbarrelexchange(换桶的可行性)
Ok
OK
06.4functionalcheckoftailskinsealingcompoundpump
(盾尾油脂泵功能检查)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Function(功能)
Ok
OK
Levelcontrol(油位控制)
Ok
OK
Maintenanceswitch(维护开关)
Ok
OK
Lubricationdeviceforpneumaticfunctions(风动功能润滑装置)
Ok
OK
FunctionofARO-stop(无线测距停止功能)
(ARO停止功能)
Ok
OK
Possibilityofbarrelexchange
(换桶的可行性)
Ok
OK
06.5functionalcheckofgroutinjectionpumps(注浆泵功能检查)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Accessibilityandshut-offfacilitiesforcleaningandmaintenance
(清洁保养时切断功能及可行性)
Ok
OK
Possibilityofhosedepositforcleaning(清理管路清洁的可行性)
Ok
OK
removeofpaintprotectionplugsatsuctionandpressurevalve(注浆口拆卸)
Ok
OK
Changingofwaterboxesinitialstartupwithpistons(启动前水箱加水)
Ok
OK
06.6functionalcheckofgroutcontainer(注浆罐功能检查)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Gearoilfilling(加齿轮油)
Ok
OK
Mixer/agitatoroperation(搅拌器操作)
Ok
OK
Possibilityofdischarge(排料的可能性)
Ok
OK
06.7functionalcheckofventilation(通风机功能检查)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Fan/aerator(风扇/通风装置)
Ok
OK
Soundabsorber(消音器)
Ok
OK
Airductstoragebox(风管储存箱)
Ok
OK
Storageboxhandlingfacility(风管存储箱吊装)
Ok
OK
Secondaryairsupply(二次通风供给)
Ok
OK
06.8functionalcheckofpipeandcableextension
(水管和电缆延伸功能检查)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Highvoltagecabledrum(高压电缆卷筒)
Ok
OK
Subassembly07-manlock(人闸)
07.1visualchecksof(目检)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Access(进口)
Ok
OK
Seats(座位)
Ok
OK
Checknumber(数量检查)
Ok
OK
Compatibilityofdoorlocks(门锁兼容性)
Ok
OK
Swivelingrangeofdoors(人闸门的转动范围)
Ok
OK
Seals(密封)
0k
OK
Compressedairregulationsystem
(气体调节装置)
Ok
OK
Subassembly10-screwconveyor
(螺旋输送机)
10.1functionalcheckofscrewconveyor(螺旋输送机功能检查)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Maximumrevolutionsexcavate[min-1]
(开挖最大正转转速)
19
22.5
Maximumrevolutionsreverse[min-1]
(开挖最大反转转速)
10
11.5
Maximumstrokeoftelescope[mm]
(最大伸缩行程)
1000
998
Closingtimeofscrewgatevalve[s]
(螺旋机后门关闭时间)
10
10.4
Emergencyfunctionscrewgatevalve
(螺旋机后门紧急关闭功能)
Ok
OK
Minimumpressureafterclosingviaaccumulator[bar](经过蓄能器关闭后的最小压力)
(急关后最小压力)
~100
110
Gearoilchargebearing[dm3]
(轴承齿轮油加注)
17
OK
Subassembly11-conveyorbelt(皮带输送机)
11.4.functionalcheckconveyorbelt
(皮带输送机功能检查)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Mode‘convey’(‘皮带输送’模式)
Ok
OK
Speedofbelt[m/s](带速)
2.5
Jobsite
Mode‘reverse’(‘皮带反转’模式)
Ok
无此功能
Emergency-stop(紧急停止)
Ok
OK
Dirtscrapers(刮板)
Ok
OK
Belttensioningpulley(皮带张紧轮)
Ok
OK
Checkofvisibilityanddangerousareasforstaff(人员可涉及危险区域检查)
Ok
OK
Subassembly24-foamunit(泡沫单元)
nominal
Test结果
Workshop工厂
Jobsite施工现场
Flowrateregulationoftensidepump
(泡沫剂泵流速调节)
Ok
OK
Flowregulationofindustrialair1-4
(1—4压缩空气流量调节)
Ok
OK
Flowregulationofwater-soap-mixture1-4(1--4水和泡沫溶液流量调节)
Ok
OK
Foamlance1(发泡器1)
Ok
OK
Foamlance2(发泡器2)
Ok
OK
Foamlance3(发泡器3)
Ok
OK
Foamlance4(发泡器4)
Ok
OK
P
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