材料科学基础英文版习题.docx
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材料科学基础英文版习题.docx
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材料科学基础英文版习题
Chapter6,Problem1
Whyarecastmetalsheetingotshot-rolledfirstinsteadofbeingcold-rolled?
Chapter6,Problem2
Whattypeofheattreatmentisgiventotherolledmetalsheetafterhotand“warm”rolling?
Whatisitspurpose?
Chapter6,Problem3
(a)Howaremetalalloysmadebythecastingprocess?
(b)Distinguishbetweenwroughtalloyproductsandcastalloyproducts.
Chapter6,Problem4
Describethewire-drawingprocess.Whyisitnecessarytomakesurethesurfaceoftheincomingwireiscleanandlubricated?
Chapter6,Problem5
Describeandillustratethefollowingtypesofextrusionprocesses:
(a)directextrusionand(b)indirectextrusion.Whatisanadvantageofeachprocess?
Chapter6,Problem6
Describetheforgingprocess.Whatisthedifferencebetweenhammerandpressforging?
Chapter6,Problem7
Whatisthedifferencebetweenopen-dieandclosed-dieforging?
Illustrate.Giveanexampleofametalproductproducedbyeachprocess.
Chapter6,Problem8
Distinguishbetweenelasticandplasticdeformation(useschematics).
Chapter6,Problem9
Define(a)engineeringstressandstrain,and(b)truestressandstrain,(c)WhataretheU.S.customaryandSIunitsforstressandstrain?
(d)Distinguishbetweentensile/compressivestress(alsocallednormalstress)andshearstress,(e)Distinguishbetweentensile/compressivestrain(alsocallednormalstrain)andshearstrain.
Chapter6,Problem10
(a)Definethehardnessofametal,(b)Howisthehardnessofamaterialdeterminedbyahardnesstestingmachine?
Chapter6,Problem11
Whataretheloadusedin(a)RockwellBhardnesstest,and(b)RockwellChardnesstest?
Chapter6,Problem12
WhatisthedifferencebetweenVickersandKnoophardnesstests?
Chapter6,Problem13
Describetheslipmechanismthatenablesametaltobeplasticallydeformedwithoutfracture.
Chapter6,Problem14
(a)Whydoesslipinmetalsusuallytakeplaceonthedensest-packedplanes?
(b)Whydoesslipinmetalsusuallytakeplaceintheclosest-packeddirections?
Chapter6,Problem15
(a)WhataretheprincipalslipplanesandslipdirectionsforFCCmetals?
(b)WhataretheprincipalslipplanesandslipdirectionsforBCCmetals?
(c)WhataretheprincipalslipplanesandslipdirectionsforHCPmetals?
Chapter6,Problem16
Describethedeformationtwinningprocessthatoccursinsomemetalswhentheyareplasticallydeformed.
Chapter6,Problem17
Whatisthedifferencebetweentheslipandtwinningmechanismsofplasticdeformationofmetals?
Chapter6,Problem18
WhatothertypesofslipplanesareimportantotherthanthebasalplanesforHCPmetalswithlowc/aratios?
Chapter6,Problem19
Whatimportantroledoestwinningplayintheplasticdeformationofmetalswithregardtodeformationofmetalsbyslip?
Chapter6,Problem20
Definethecriticalresolvedshearstressforapuremetalsinglecrystal?
Whathappenstothemetalfromthemacroscalepointofviewandbehaviorpointofviewoncecriticalresolvedshearstressisexceeded?
Chapter6,Problem21
Bywhatmechanismdograinboundariesstrengthenmetals?
Chapter6,Problem22
(a)Whatissolid-solutionstrengthening?
Describethetwomaintypes,(b)Whataretwoimportantfactorsthataffectsolid-solutionhardening?
Chapter6,Problem23
Whatexperimentalevidenceshowsthatgrainboundariesarrestslipinpolycrystallinemetals?
Chapter6,Problem24
(a)Describethegrainshapechangesthatoccurwhenasheetofalloyedcopperwithanoriginalequiaxedgrainstructureiscold-rolledwith30and50percentcoldreductions,(b)Whathappenstodiedislocationsubstructure?
Chapter6,Problem25
Howistheductilityofametalnormallyaffectedbycoldworking?
Why?
Chapter6,Problem26
Whatarethethreemainmetallurgicalstagesthatasheetofcold-workedmetalsuchasaluminumorcoppergoesthroughasitisheatedfromroomtemperaturetoanelevatedtemperaturejustbelowitsmeltingpoint?
Chapter6,Problem27
Whenacold-workedmetalisheatedintothetenperaturerangewhererecrystallizationtakesplace,howarethefollowingaffected:
(a)internalresidualstresses,(6)strength,(c)ductility,and(d)hardness?
Chapter6,Problem28
Whenacold-workedmetalisheatedintothetemperaturerangewhererecoverytakesplace,howarethefollowingaffected:
(a)internalresidualstresses,(b)strength,(c)ductility,and(d)hardness?
Chapter6,Problem29
Describethemicrostructureofaheavilycold-workedmetalofanAl-0.8%Mgalloyasobservedwithanopticalmicroscopeatl00x(seeFig.6.46a).Describethemicrostructureofthesamematerialat20,000x(seeFig.6.47a)
Chapter6,Problem30
Describewhatoccursmicroscopicallywhenacold-workedsheetofmetalsuchasaluminumundergoesarecoveryheattreatment.
Chapter6,Problem31
Describewhatoccursmicroscopicallywhenacold-workedsheetofmetalsuchasaluminumundergoesarecrystallizationheattreatment.
Chapter6,Problem32
Whatgeneralizationscanbemadeabouttherecrystallizationtemperaturewithrespectto(a)thedegreeofdeformation,(b)thetemperature,(c)thetimeofheatingattemperature,{d)thefinalgrainsize,and(e)thepurityofthemetal?
Chapter6,Problem33
Describetwoprincipalmechanismswherebyprimaryrecrystallizationcanoccur.
Chapter6,Problem34
Whatarefiveimportantfactorsthataffecttherecrystallizationprocessinmetals?
Chapter6,Problem35
Definesuperplasticityandlisttheconditionsunderwhichsuperplasticitycanbeachieved.Whyisthisanimportantbehavior?
Chapter6,Problem36
Discussthemajordeformationmechanismthatresultsinextensiveplasticdeformationinsuperplasticity.
Chapter6,Problem37
Whyarenanocrystallinematerialsstronger?
Answerbasedondislocationactivity.
Chapter6,Problem38
A70%Cu-30%Znbrasssheetis0.12cmthickandiscold-rolledwitha20percentreductioninthickness.Whatmustbethefinalthicknessofthesheet?
Chapter6,Problem39
A12.8-mm-diameterrodofanaluminumalloyispulledtofailureinatensiontest.Ifthefinaldiameteroftherodatthefracturedsurfaceis10.8mm,whatisthepercentreductioninareaofthesampleduetothetest?
Chapter6,Problem40
Calculatethepercentcoldreductionwhenanaluminumwireiscold-drawnfromadiameterof6.50mmtoadiameterof4.25mm.
Chapter6,Problem41
Whatistherelationshipbetweenengineeringstrainandpercentelongation?
Chapter6,Problem42
Asheetofaluminumalloyiscold-rolled25percenttoathicknessof0.2cm.Ifthesheetisthencold-rolledtoafinalthicknessof0.16cm,whatisthetotalpercentcoldworkdone?
Chapter6,Problem43
Atensilespecimenofcartridgebrasssheethasacrosssectionof10.0mmx4.0mmandagagelengthof51mm.Calculatetheengineeringstrainthatoccurredduringatestifthedistancebetweengagemarkingsis63mmafterthetest.
Chapter6,Problem44
Abrasswireiscold-drawn30percenttoadiameterof0.90mm.Itisthenfurthercold-drawnto0.70mm.Whatisthetotalpercentcoldreduction?
Chapter6,Problem45
Thefollowingengineeringstress-straindatawereobtainedforametal,(a)Plottheengineeringstress-straincurve,(b)Determinetheultimatetensilestrengthofthealloy,(c)Determinethepercentelongationatfracture.
Engineering
stress
(MPa)
Engineering
strain
(mm/mm)
Engineering
stress
(MPa)
Engineering
strain
(mm/mm)
0
0
76
0.08
30
0.001
75
0.10
55
0.002
73
0.12
60
0.005
69
0.14
68
0.01
65
0.16
72
0.02
56
0.18
74
0.04
51
(Fracture)0.19
75
0.06
Chapter6,Problem46
FromthedataofProb.6.45,estimatetheyieldstrengthofthemetal.
Chapter6,Problem47
Thefollowingengineeringstress-straindatawereobtainedatthebeginningofatensiletestforametal,(a)Plottheengineeringstress-straincurveforthesedata.(b)Determinethe0.2percentoffsetyieldstressforthissteel,(c)Determinethetensileelasticmodulusofthissteel.(Notethatthesedataonlygivethebeginningpartofthestress-straincurve.)
Engineering
stress
(MPa)
Engineering
strain
(mm/mm)
Engineering
stress
(MPa)
Engineering
strain
(mm/mm)
0
0
60
0.0035
15
0.0005
66
0.004
30
0.001
70
0.006
40
0.0015
72
0.008
50
0.0020
Chapter6,Problem48
Thefollowingengineeringstress-straindatawereobtainedatthebeginningofatensiletestfora0.2%Cplaincarbonsteel,(a)Plottheengineeringstress-straincurveforthesedata,(b)Determinethe0.2percentoffsetyieldstressforthissteel,(c)Determinethetensileelasticmodulusofthissteel.(Notethatthesedataonlygivethebeginningpartofthestress-straincurve.)
Engineering
Engineering
Engineering
Engineering
Stress
Strain
Stress
Strain
(MPa)
(mm/mm)
(MPa)
(mm/mm)
0
0
413.4
0.0035
103.4
0.0005
454.7
0.0040
206.7
0.0010
482.3
0.0060
275.6
0.0015
496.1
0.0080
344.5
0.0020
Chapter6,Problem49
Atensilespecimenofaluminumalloyistestedtofracture.Atthefracturepoint,ithasanengineeringstress180MPaandengineeringstrain34%.Calculate(a)thetruestressatfracture,and(b)thetruestrainatfracture.
Chapter6,Problem50
Astressof55MPaisappliedinthe[001]directionofaBCCsinglecrystal.Calculate(a)theresolvedshearstressactingonthe(101)
systemand(b)theresolvedshearstressactingonthe(110)
system.
Chapter6,Problem51
Astressof4.75MPaisappliedinthe
directionofaunitcellofanFCCcoppersinglecrystal.Calculatetheresolvedshearstressonthe
planeinthefollowingdirections:
(a)
(b)
(c)
Chapter6,Problem52
A20-cm-longrodwithadiameterof0.250cmisloadedwitha5000Nweight.Ifthediamet
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