机械类文献翻译播种机锯切防堵装置设计及其切割机理的研究.docx
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机械类文献翻译播种机锯切防堵装置设计及其切割机理的研究.docx
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机械类文献翻译播种机锯切防堵装置设计及其切割机理的研究
Designofsawinganti-blockingmechanismfor
no-tillageplanteranditscuttingmechanism
LiaoQingxi1,GaoHuanwen2,ShuCaixia1
(1.EngineeringandTechnologyCollege,HuazhongAgriculturalUniversity,Wuhan430070,China;
2.EngineeringCollege,ChinaAgriculturalUniversity,Beijing100083,China)
Abstract:
Basedonblockingissuesofno-tillageplanterfordry-landfarmingintwo-crop-a-yearregioninNorthofChinaandshortcomingsofanti-blockingmechanismdeveloped,suchashigherrotationspeed(above1500r/min)andbiggerpowerconsumption(widthpowerconsumptionperunitupto16~41.74kW/m,includingtractionpower),anewsawinganti-blockingmechanismwasdevelopedanditscuttingmechanismwasinvestigatedinthispaper.Meanwhilestressdistributionofthesaw-toothbladecalculatedbytheANSYSfinityelementsoftwareshowedthatthesaw-toothbladewouldbefeasibletocutcornstraws.Experimentalresultsinthesoilbinshowedthat:
1)Thesawinganti-blockingmechanismwithtwocuttingmodesofsustainingandno-sustainingcutcouldrealizeanintegratedfunctionofcuttinganddirectlythrowingbyreverserotation,namely,itcouldthrowstrawsdirectlytotherearoftheopenerbyformerangleofsaw-toothandthrower;2)Thecuttingrateofstrawswouldincreasealongwiththerisingofstrawmoistureandrotationspeed,andhighermoistureofstrawswouldbeofbenefittoimprovingcuttingquality;3)Thecuttingrateofstrawswoulddecreasealongwiththerisingofvelocityofvehiclewhileintervalofthemovedandfixedbladewasdetermined.Andthesawinganti-blockingmechanismhadhighercuttingqualityandlowerpowerconsumptionwithoutleakycuttingandtearingoutwithsmallintervalofthemovedandfixedblade.Comparedwithotherdrivinganti-blockingmechanisms,theoreticalanalysisandexperimentalresultsshowedthatthesawinganti-blockingmechanismhadfinecutcapabilityandlowerrotationspeed(650r/min)andlowerpowerconsumption(powerconsumptionperunitwidthupto2.95kW/m)aswellasstrongersuitabilitytodifferentstubblesmulch.Additionally,anewwaywasfoundouttoimproveanti-blockingperformanceofno-tillageplanter.
Keywords:
no-tillageplanter;sawinganti-blockingmechanism;cuttingmechanism;cuttingrate
CLCnumber:
S223.2 Documentcode:
A ArticleID:
1002-6819(2003)05-0064-07
Receiveddate:
2003-06-15
1 Introduction
Anti-blockingissueofno-tillageplanterhadbecomeoneofthekeyfactorsaffectingproductionefficiencyandseedingqualityoftwo-crop-a-yearregioninNorthofChina.Itwasbecausetherewasagreatdealofcropstubblesandcropseedingwasstartedshortlyaftercrophadbeenharvested,leavingnotimeforcropstubblestodecay.Atpresent,therearetwomethodstosolveanti-blockingissueofno-tillage:
1)Strawswerechoppedbythestrawchopperbeforeseeding,itwouldleadtoaddingworkingprocedureandincreasecostsofproductionaswellasdelayingseedingtime;2)Stubbleswereclearedoutbydrivingchoppingmechanismfixedonno-tillageplanter,suchasStripWheatSpinningandFurrowPlantermadeinHebeiNonghahaMachineryLtdCorporationand2BMDF-CornStripChoppermadeinChinaAgriculturalUniversity[1]andsoon.Inpracticethedrivingchoppingmechanismhadsignificanteffectonanti-blocking,butalsobiggervibrationandnoiseaswellaslowersecuritybecausestrawswerechoppedathighrotationspeed.
Itwasreportedthatthebladebaselinearvelocityofseveralmainstrawchoppingmechanismswasbetween37~56m/s[2],mostlychoppingmechanismcombinedwithcuttingandstrikinghadhigherstrikingvelocityandhigherpowerconsumption[3],e.g.thebladebaselinearvelocityupto34m/scouldobtainfinecuttingeffectforcornstraws[4],and24m/sonriceandwheatstrawsbysupportingpole,respectively[5].Evenifcornstrawswerecutbyslidingcutwithverticalblade,itsvelocityofcuttingonestraw,twostrawsandthreestrawsmustbeupto10.3m/s,13.6m/s,15.8m/s[6],respectively,andhadhigherpowerconsumption.Inaword,becausethedrivingchoppingmechanismdevelopedpresentlyhadhighrotationspeed(above1500r/min)andhigherpowerconsumption(widthpowerconsumptionperunitupto16~41.74kW/m,includingtractionpower),todecreaserotationspeedandpowerconsumptionwouldbeurgentinpractice.
Basedonpracticalproblems,theobjectiveinthispaperistofindawaytosolvetheshortcomingthatit64isdifficultforcommonsmoothbladetoseizestrawsanditmustrunathigherrotationspeed,decreasepowerconsumptionandimprovecuttingeffectaswellasanti-blockingperformanceofno-tillageplanter.Additionallysomeexperimentsweredonebyselectingsaw-toothascuttingbladeofno-tillageplanterandcuttingmechanismofthesawinganti-blockingmechanismwasinvestigated.
2 Structureandcuttingruleofthesawinganti-blockingmechanism
2.1 Structureandcharacteristics
Thesawinganti-blockingmechanismwasmadeupofsaw-toothblade,throwingbandevice,principalshaft,movedandfixedbladecombination,coveringshell,openerandworkingframeaswellastransmissionsystem.Sketchofthesawinganti-blockingmechanismisshowninFig.1.Themainpartsincludedsaw-toothblade,throwingbandeviceaswellasfixedbladecombinations.Diameterofsaw-toothwith60teethwas350mm;throwingbandevicewithmax270mmturningdiameterwasfixedonbetweenadjacentsaw-teeth;fixedbladecombinationsconsistedoffixedbladewithtoothandverticaltypeblade,andtoothtypebladesametosaw-tooth,Moreover,theverticaltypebladewouldbeusedtoobstructstrawswithoutcuttingfromthrowingareaandparticipatedincuttingstraws.Thesawinganti-blockingmechanismwasfixedonthesoilbindevice,itswidthwas600mm,theintervalofadjacentopenerswas200mm.Thesawinganti-blockingmechanismhadmanycharacteristicssuchasstrawswouldbechoppedbysaw-toothbladeandfixedbladecombinations,andhadtwocuttingmodeswithsusta-iningandno-sustainingcutting,thebladebaselinevelocityofsaw-toothwaslowertotossingbladetype,namely,thesawinganti-blockingmechanismcouldchangehigherspeedhewingintolowerspeedsawing.
2.2 Cuttingprinciple
Thesawinganti-blockingmechanismwasdriventoreverserotationbypower.First,strawswerecutinno-sustainingmodebysaw-toothbladeswhilesaw-toothbladestouchedstraws,thenafterstrawswerecompletelycutdown,theywouldbefreeandbethrowntotherearofopenerbythrowingbandeviceandinertialforce.Second,strawsnotbeingcompletelycutdownwouldbethrowntoformerupwardandbecutinsustainingmodebyfixedbladecombinationsuntilanyofstrawswouldbecutdown,strawshavingbeencutdownwerethrowntotherearofopenerbythrowingbandeviceandsaw-tooth.Inturn,timeaftertime,strawswouldbecarriedoutcontinuouslytocutandthrowbythesawinganti-blockingmechanism.Thelowestpointofthesaw-toothbladeskept15~30mmintervalfromthesoil.Intermsofspreadingstatusofstrawsinfieldexistedperpendicularityorcertainanglewithmarchingdirection,sawprincipalinlandscapeorientationhadbeendeterminedforthesawinganti-blockingmechanisminordertodecreaserepeatedcutting,leakycuttingandtearingout.
Workingproceduresofthesawinganti-blockingmechanismwereasfollows:
1)no-sustainingcutphase:
staticstrawsrelativetogroundwerecutfirstlyatNpointbysaw-toothblades,then,strawswouldbecutdowncompletelyorembeddedinsaw-tooth.Strawsbeingcutdowncompletelywouldbefreeand65 LiaoQingxietal:
Designofanti-blockingmechanismforno-tillageplanterdroppedintoadjacentsaw-tooth;2)dragginganddeliveringphase:
afterstrawsdroppedintoadjacentsaw-tooth,theywouldbethrowntoformerupwardbythethrowingbandevice,moreover,strawsembeddedinthesaw-toothwouldbethrowntoformerupwardbythesaw-toothathigherspeedrotation;3)sustainingcutphase:
strawsnotbeingcutdowncompletelyinno-sustainingcutphasewouldbecutinsustainingmodebyfixedbladecombinationsatKpointuntilanyofstrawswouldbecutdowncompletely;
4)throwingphase:
strawsbeingcutdownwerethrowndirectlytotherearofopenerbytoothformerslantingangleofthesaw-toothandthrowingbandevice,timeandagain,strawswouldbecarriedoutcontinuouslytocutandthrow.Theworkingprincipleofthesawinganti-blockingmechanismisshowninFig.2.
2.3 Analysisofmechanicscharacteristicsofsaw-toothblade
Cuttingpropertiesofsaw-toothtocutstrawsbelongtowrigglycutofno-metalmaterials,itsultimateobjectiveisnotonlytoimprovesurfacecuttingquality,butalsotoraisecuttingefficiency,soitcandecreasesawingforceandpowerconsumption[9].Becausetheratioofitsdiameter350mmtoitsthickness1.8mmisover150,thesaw-toothbladebelongstoexceedthindisc.Itisasplanestressandno-axissymmetryproblemaccordingtoelasticitytheory.Andbecausethesaw-toothbladewastightenbyflangetray,sixfreedomsofitscenterholewererestricted,soitscenterpartscouldberegardedasrestrictedstatuscompletelynottobringanydisplacementandrotation.Saw-toothbladebelongstoexcessivebladetools,itwouldbringtoalternativesawingforcesincuttingstraws,Thereasonsliedin:
1)structureofstrawswithinneremptyandoutsidehardnesshaddeterminedmicro-hardnessun-uniformitydistribution,sothesingletoothforcewouldbeuncertainincuttingstraws;2)thetotalsawingforcesofsaw-toothinhorizontaldirectionwouldbeuncertainbecausethetoothofsaw-toothbladeisnotcontinuous.Thesealternativecharacteristicswouldbringtotransfigurationofthesaw-tooth,moreover,thetrans
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