FMEAProzess5015Eng.docx
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FMEAProzess5015Eng.docx
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FMEAProzess5015Eng
I=Evaluationno.fortheimportanceO=Evaluationno.fortheprobabilityofoccurrence
R=ResponsibilityD=Deadlineforcompletion
D=Evaluationno.fortheprobabilityofdiscovery
RiskprioritynumberRPN=I*O*D
QW-4.2-No.748-1-12/08Pathway:
QMcopiestoteamDeposit:
QM
G:
\Vorlagen\QM-Vorlagen\FMEA-748.dot
Page1of53
Colorshade
doesnot
correspond
10
Rawmaterial
provision,raw
materialoutsideof
specification
Erroneous
delivery;blocked
stickermissing/
ignored
Incoming
inspection,
system-guided
release;work
instruction,
“Blocked“sticker
3
Incominggoods
tests
1
30
Incominggoods,
testinglab
10
OverlappedRS/
HFused
Labeling
“Expirationdate”
ignored
Shelflifesystem
monitored,
labeling
”Expirationdate“;
workinstruction,
training
2
Color
measurement
1
20
AV,PL,BL
10
Initialweight
erroneous
Scaledefective
Testingequipment
monitoring+
maintenance
2
Color
measurement,
1
20
BL,PL,
10
Initialweight
erroneous
Employeeerror:
Erroneousinitial
weight,scalenot
tared,
Training
2
Color&gloss
measurement,
surfacestructure
1
20
BL,PL,
SCHRAMMCoatingsGmbH
ErrorPossibilityandInfluenceAnalysis
FMEAsystemproductFMEAsystemprocess
X
FMEAno.:
501-5
Type/Model/Wetpaint/Batch:
Itemno.:
Responsible.:
Dept.:
Modificationstatus:
Company:
Date:
Systemno./Systemelement:
Wetpaint
Itemno.:
Responsiblepersons:
Messrs.
Müller,Schönborn,Voigt,Adler,Dr.
Bryant
Dept.:
Production
yearwetpaint
Function/Task:
Modificationstatus:
Follow-
upinspection,4-eye
principle,re-evaluationof
standardization
Company:
SCHRAMMCoatingsGmbH
Date:
12July2011
Possibleerror
consequences
I
Possibleerror
Possibleerror
causes
Prevention
measures
O
Discovery
measures
D
RPN
R/D
I=Evaluationno.fortheimportanceO=Evaluationno.fortheprobabilityofoccurrence
R=ResponsibilityD=Deadlineforcompletion
D=Evaluationno.fortheprobabilityofdiscovery
RiskprioritynumberRPN=I*O*D
QW-4.2-No.748-1-12/08Pathway:
QMcopiestoteamDeposit:
QM
G:
\Vorlagen\QM-Vorlagen\FMEA-748.dot
Page2of53
Colorshade
doesnot
correspond-
continued
10
Rawmaterial
mixedupduring
provision
Employeeerror
mix-up;
Markingof
containers;
cross-check
duringaddition&
check-offwith
initial,training
2
Color&gloss
measurement,
surfacestructure
1
20
Foremen,QK,
BL,PL
10
Predispersion
Orderinrecipenot
followed
Employeeerror
Workinstruction,
processing
instructionsin
recipes;check-off
ofaddition
positions,
training
2
Color&gloss
measurement,
surfacestructure
1
20
Foremen,QK,
F+E,BL,PL
10
Wrongraw
material/Hafa
used
Employeeerror,
mix-up
Markingof
containers,cross-
checkduring
addition;batchno.
documentationin
recipe;training
2
Color&gloss
measurement,
surfacestructure
1
20
Foremen,QK,
BL,PL
SCHRAMMCoatingsGmbH
ErrorPossibilityandInfluenceAnalysis
FMEAsystemproductFMEAsystemprocess
X
FMEAno.:
501-5
Type/Model/Wetpaint/Batch:
Itemno.:
Responsible.:
Dept.:
Modificationstatus:
Company:
Date:
Systemno./Systemelement:
Wetpaint
Itemno.:
Responsiblepersons:
Messrs.
Müller,Schönborn,Voigt,Adler,Dr.
Bryant
Dept.:
Production
yearwetpaint
Function/Task:
Modificationstatus:
Follow-
upinspection,4-eye
principle,re-evaluationof
standardization
Company:
SCHRAMMCoatingsGmbH
Date:
12July2011
Possibleerror
consequences
I
Possibleerror
Possibleerror
causes
Prevention
measures
O
Discovery
measures
D
RPN
R/D
I=Evaluationno.fortheimportanceO=Evaluationno.fortheprobabilityofoccurrence
R=ResponsibilityD=Deadlineforcompletion
D=Evaluationno.fortheprobabilityofdiscovery
RiskprioritynumberRPN=I*O*D
QW-4.2-No.748-1-12/08Pathway:
QMcopiestoteamDeposit:
QM
G:
\Vorlagen\QM-Vorlagen\FMEA-748.dot
Page3of53
10
Impuritiesin
dispersion
container
Not/not
sufficiently
cleaned
Cleaning,work
instruction,
Instruction
2
Particlequality,
color&gloss
measurement,
surfacestructure
1
20
Foremen,QK,
BL,PL
Colorshade
doesnot
correspond-
continued
10
Particlequality
guidelinesnot
achieved
Dispersiontime
tooshort
Dispersiontime
guidelineinrecipe;
inspectionwith
stopwatch
3
Determinationof
particlequality
1
30
Foremen;QK,
F+E
10
Viscositytoohigh/
toolow
Recipe
optimization
2
Determinationof
particlequality
1
20
Foremen,QK,
F+E
10
Finedispersion
Particlequality
guidelinesnot
achieved
Viscositytoohigh/
toolow
Recipe
optimization
2
Particlequality,
color&gloss
measurement,
surfacestructure
1
20
Foremen,QK,
F+E
10
Beadmill
defective
Testingequipment
monitoring+
regular
2
Particlequality,
color&gloss
measurement,
1
20
Foremen,QK
SCHRAMMCoatingsGmbH
ErrorPossibilityandInfluenceAnalysis
FMEAsystemproductFMEAsystemprocess
X
FMEAno.:
501-5
Type/Model/Wetpaint/Batch:
Itemno.:
Responsible.:
Dept.:
Modificationstatus:
Company:
Date:
Systemno./Systemelement:
Wetpaint
Itemno.:
Responsiblepersons:
Messrs.
Müller,Schönborn,Voigt,Adler,Dr.
Bryant
Dept.:
Production
yearwetpaint
Function/Task:
Modificationstatus:
Follow-
upinspection,4-eye
principle,re-evaluationof
standardization
Company:
SCHRAMMCoatingsGmbH
Date:
12July2011
Possibleerror
consequences
I
Possibleerror
Possibleerror
causes
Prevention
measures
O
Discovery
measures
D
RPN
R/D
I=Evaluationno.fortheimportanceO=Evaluationno.fortheprobabilityofoccurrence
R=ResponsibilityD=Deadlineforcompletion
D=Evaluationno.fortheprobabilityofdiscovery
RiskprioritynumberRPN=I*O*D
QW-4.2-No.748-1-12/08Pathway:
QMcopiestoteamDeposit:
QM
G:
\Vorlagen\QM-Vorlagen\FMEA-748.dot
Page4of53
SCHRAMMCoatingsGmbH
ErrorPossibilityandInfluenceAnalysis
FMEAsystemproductFMEAsystemprocess
X
FMEAno.:
501-5
Type/Model/Wetpaint/Batch:
Itemno.:
Responsible.:
Dept.:
Modificationstatus:
Company:
Date:
Systemno./Systemelement:
Wetpaint
Itemno.:
Responsiblepersons:
Messrs.
Müller,Schönborn,Voigt,Adler,Dr.
Bryant
Dept.:
Production
yearwetpaint
Function/Task:
Modificationstatus:
Follow-
upinspection,4-eye
principle,re-evaluationof
standardization
Company:
SCHRAMMCoatingsGmbH
Date:
12July2011
Possibleerror
consequences
I
Possibleerror
Possibleerror
causes
Prevention
measures
O
Discovery
measures
D
RPN
R/D
maintenance
surfacestructure
10
Dispersiontime
tooshort
Specificationof
dispersion
requirementsin
recipe;inspection
withstopwatch
2
Particlequality,
color&gloss
measurement,
surfacestructure
1
30
Foremen;QK,
F+E
Colorshade
doesnot
correspond–
continued
10
Groundmaterial
not/notlong
enoughagitated/
homogenized
Workinstruction
2
Particlequality,
color&gloss
measurement,
surfacestructure
1
20
Foremen;QK
10
Grindingmedia
wornouttoomuch
Regular
maintenance&
replacementof
grindingmedia;
cleaningand
classification
2
Particlequality,
color&gloss
measurement,
surfacestructure
1
20
Foremen,QK
I=Evaluationno.fortheimportanceO=Evaluationno.fortheprobabilityofoccurrence
R=ResponsibilityD=Deadlineforcompletion
D=Evaluationno.fortheprobabilityofdiscovery
RiskprioritynumberRPN=I*O*D
QW-4.2-No.748-1-12/08Pathway:
QMcopiestoteamDeposit:
QM
G:
\Vorlagen\QM-Vorlagen\FMEA-748.dot
Page5of53
SCHRAMMCoatingsGmbH
ErrorPossibilityandInfluenceAnalysis
FMEAsystemproductFMEAsystemprocess
X
FMEAno.:
501-5
Type/Model/Wetpaint/Batch:
Itemno.:
Responsible.:
Dept.:
Modificationstatus:
Company:
Date:
Systemno./Systemelement:
Wetpaint
Itemno.:
Responsiblepersons:
Messrs.
Müller,Schönborn,Voigt,Adler,Dr.
Bryant
Dept.:
Production
yearwetpaint
Function/Task:
Modificationstatus:
Follow-
upinspection,4-eye
principle,re-evaluationof
standardization
Company:
SCHRAMMCoatingsGmbH
Date:
12July2011
Possibleerror
consequences
I
Possibleerror
Possibleerror
causes
Prevention
measures
O
Discovery
measures
D
RPN
R/D
10
Impurities
Beadmill/tank
not/not
sufficiently
cleaned
Cleaning,
workinstruction,
instruction
2
Particlequality,
color&gloss
measurement,
surfacestructure
1
20
Foremen,QK,BL,
PL
10
Unsuitable
machineused
Specificationin
recipe
2
Particlequality,
color&gloss
measurement,
surfacestructure
1
20
Foremen;QK,
F+E
Colorshade
doesnot
correspond–
continued
10
Pigmentation,too
stronglydispersed
Dispersiontime
Tooshort
Dispersiontime
specifiedinrecipe;
inspectionwith
stopwatch
2
Particlequality,
color&gloss
measurement,
surfacestructure
1
20
Foremen;QK,
F+E
Colorshade
doesnot
correspond–
continued
10
Throughputlow/
temperature
toohigh
Temperature
delimiterand
autom.machine
turn-off
2
Particlequality,
color&gloss
measurement,
surfacestructure
1
20
Foremen;QK,
F+E
I=Evaluationno.fortheimportanceO=Evaluationno.fortheprobabilityofoccurrence
R=ResponsibilityD=Deadlineforcompletion
D=Evaluationno.fortheprobabilityofdiscovery
RiskprioritynumberRPN=I*O*D
QW-4.2-No.748-1-12/08Pathway:
QMcopiestoteamDeposit:
QM
G:
\Vorlagen\QM-Vorlagen\FMEA-748.dot
Page6of53
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