平野涂布机英文技术参数课件.docx
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平野涂布机英文技术参数课件.docx
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平野涂布机英文技术参数课件
ISO720-3-01-04(第1版)
Messrs.
SPECIFICATION
for
"HIRANO"CoatingMachine
(forBattery)
DWG.NO.
Aug.,20,2010.
HIRANOTECSEEDCo.,Ltd.
CoatingMachinery,Dept
101-1Kawai,Kawai-cho
Kitakatsuragi-gun,NaraPref.636-0051JAPAN
Tel:
(81)745-57-0685,Fax:
(81)745-57-1075
Approvedby
on
Checkedby
on
P.I.C.
on
1.General
1.Outline:
Thismachineisdesignedtocoatbatteryslurryononesideofcopper/aluminumfoilcontinuouslyandintermittentlyandtorewindcoatedsubstrateafterdrying.
2.Scopeofwork:
Designandengineeringforthemachine.
Manufacturingofthemachine.
HIRANOsuppliesonlyhardwareandholdsthepropertyofallsoftwareincludingbutnotlimitedtopatentsandalldrawingsofthemachine.
3.Allelectriccomponentsandpanelswillcomplywithfollowing
Requirements.
GeneralArea:
Electriccomponents:
Whenavailable,componentsconformingtoJISstandard.
4.MechanicalEquipment:
ThemachineisdesignedandmanufacturedinMetricSystem.
2.GeneralTechnicalData:
CoatingCondition:
1)Rawmaterials:
Kindofmaterial:
Aluminumfoil.Copperfoil.
Widthofmaterial:
650mm-550mm.650mm-550mm.
Thicknessofmaterial:
12-30µm.10-30µm.
2)Slurry:
Kindofslurry:
Theslurryshouldbewelldisposedandnotbecoagulated.
Solidcontent:
S.C.65%±5%.S.C.50%±5%.
Viscosity:
3,000-9,000cps.3,000-9,000cps.
Solvent:
NMP.NMP.
Coatingweight:
75-150µperside(dry).75-150µperside(dry).
Coatingwidth:
Max.630mmMax.630mm
Coatingspeed:
Max10m/min.Max10m/min.
(notcoatingarea≥10mm)
3)Mechanical:
Mechanicalspeed:
1.5-15m/min.
Machinespeedisnottheproductionspeed
Rollwidth:
750mm.
Compressedair:
5kg/cm²,non-oilair120NL/min(suppliedbycustomer).
Elecitricity:
380V*50HZ*3Phases.
Heatsource:
Heatedoil.
Explosion-proof:
MotorsmeetClassd2G4,CoatingareameetClasseG3.
OtherParts:
IncreasedsafetyorAirPurgeType.
ElectricPanels:
AirPurgeType.
4)Calculationbase:
Baseweb:
Cu.foil/Al.Foil.
Weight:
180g/m2(20µm).
Width:
650mm.
Resin:
Slurry.
Solidcontent:
Cathode:
65±5%Anode:
50±5%
Solvent:
NMP.
Coatingthickness:
120µm(singleside,dry)
Machinespeed:
15m/min.
Densityofexhaust:
L.E.L.1/4.
Temperatrueofair:
No.1-3zone=120deg.C.
No.4-6zone=150deg.C.
Note:
Thesedataareusedonlyforcalculatingouttherequiredheatercapacityandexhaustvolumeandhavenorelationwithactualproductionspeednorproductquality.
5)Coatingqualityandaccuracy:
5.1Theoutboadedgesofcoatingshallbeofthesamethicknessasinthecenterpartsothatnoridgeswilldevelopontherewindroll.
5.2Thicknessconsistency:
≤±2µmforsinglesideand≤±4µmdoublesided.
5.3Thecoatinglengthandwidth:
thecoatinglengthandwidthbothfor1stand2ndsidesaremeasuredseparatelybyrulertomeetthetolerancerange:
<±1mm.
5.4First-to-secondsideregistrationattheinitiationandtermination≤±1mm.
5.5First-to-secondsidealignmentatoutboardedges(LeftandRight)≤±1mm.
5.6Squarenessofcoating:
Themaximumdistancebetweeninitiationorterminationandtheline(perpendiculartothefoiledge)tobe≤±1mm.
5.7Seeattacheddrawing
SPECIFICATION
of
1)UnwindingDevice
Type:
Duplexaxialfixedtypewithmanualsplicer.
Unwindingdia:
Max.680mm.
CoreI.D.:
3”core.
Unwindingdirection:
Frombottomandtop.
Frame:
Madeofsteel.
Chuckingsystem:
Mechanicalshaft,manualchucking.
Sidelay:
+/-15mm.
Breakingsystem:
Powderclutchwithmotor.2pcs
Tension:
5-20kg/fullwidth.
Guideroll:
117mmφmadeofAl.withHcr.Plated.1pc
E.P.C.unit:
Unwidingstationbodymoves,hydraulically1set
Actuatedwith0.4Kwmotor,airdetectionsystem.
Counter:
Digitaldisplay,1setpre-setting.2sets
Splicetable:
Table:
MadeofSUS,withcutguideline.
Restrainedbar:
Armtype.
Specification
of
2)CoatingDevice
Type:
Commareversecoatingsystemwithintermittentcoating
function.
Intermittentcoating:
at10m/min.blanklengthmorethan10mm.
Frame:
Madeofsteel.
Commaroll:
160mmφmadeofsteelwithHcr.Plated.1pc.
Commarollup/down:
ACservomotorwithfunctionsincluding:
presetand
numericdisplayofthegapbetweencommaroll
andc-roll,presetandnumericdisplayofcomma
rollup/downspeed.
C-roll:
160mmdia.MadeofchilledcastingwithHcr.Plated,1pc.
drivenbyservomotor.
B-roll:
160mmdia.madeofsteal.coveredwithEPDM,1pc.
drivenbyservomotor.
Slurrythrough:
Bottomplatedmadeofsus.withscale.
Sideplatemadeoffoamedpolyethylene.1set.
Withthetraversefunctionforagitation.
Toolstomakesideplates.1set.
Catchpan:
madeofstainlesssteel.1pc.
Feedroll:
160mmΦmadeofsteelwithHcr.plated.1pc.
120mmΦcoverdewithEPDM1pc.
Guideroll:
117mmΦmadeofAl.withHcr.plated.1set.
Cleaningdoctor:
ForC-rollcleaning,ON/OFFbyaircylinder.1set.
Workingstage:
Madeofsteelwithcheckerplates.1set.
Levelcontrol:
staticcapacitysystemlevelsensor,1set.
thelevelaccuracytobe≤±3mm.
Patterncoating:
coating:
200-999mm.
Hiranopromisedtoreach200-2000mm
controlunitBlank:
Min.10mm.Max.99mm.1set.
Patternsensor:
forbacksidecoat1set.
Hoodforcoater:
entirecoatingheaderareatobefullycovered1set.
bymeansofanexplosionproofglasssafety
enclosurewithcleanairpurging.
Specification
of
3)DryingDevice
(No.1,2&3zone)
Type:
rollsupporttype.
Dryer:
3MX3zone=9Meters.
Hotairtemperature:
40-120deg.C.
Temperatureaccuracy:
setpoint±1°C,hotair±3°Catthemouthofnozzle.
Temperaturemonitoring:
2inonezone,oneabovethefoil,andone
Sensors:
below,bothtobepositionedclosetothefoil.
Dryerbody:
Insidewall:
Madeofstainlesssteelplate.
Outsidewall:
Madeofsurfacetreatedsteelplate.
Insulation:
75mmthicknessglass-wool.
Belowsurfacetemperature50deg.C.(Exceptforthe
metalpartthatconnectsitwithinside.
Atmospheretemperaturebe20-25deg.C.)
Door:
Doorwithglasswindowatoperatorside.2pcs/zone.
Circulatingfan:
LLtypeNo.3fan,madeofstainlesssteel,non-sparktype
Withinvertercontrolmotor.
5.5KWexplosionproof.1set/zone
Inverter:
HIRANOsupply1set/zone
Circulationduct:
HIRANOsuppliesdrawingandthecustomeris
responsibleforManufacturing.
Nozzle:
Madeofstainlesssteel.
Uppernozzle:
Jetnozzle.
Lowernozzle:
Punchingplatenozzle.
Airspeed:
3-10M/Sec.
Heater:
Heaterunitarelocatednexttodryer.1set/zone
MadeofSUS.
Filter:
VILEDONfilteratfreshairintake.
Explosionvent:
Included.
Dryersupport:
HIRANOsuppliesdrawingandthecustomeris
responsibleformanufacturing.
Guideroll(insidedryer):
98mmΦmadeofsteelwithHcr.plated.10pcs/zone
Oilpiping:
HIRANOsuppliesdrawingandthecustomeris
responsibleforManufacturing.
Exhaustduct:
HIRANOsuppliesdrawingandthecustomeris
responsibleforManufacturing.
Freshairduct:
HIRANOsuppliesdrawingandthecustomeris
responsibleforManufacturing.
Specification
of
4)DryingDevice
(No.4,5&6zone)
Type:
Airfloatationtype.
Dryerlength:
5.25MX3zone=15.75Meters.
Hotairtemperature:
70-150deg.C.
Temperatureaccuracy:
setpoint±1°C,hotair±3°Catthemouthofnozzle.
Temperaturemonitoringsensors:
2inonezone,oneabovethefoil,andone
below,bothtobepositionedclosetothefoil.
Dryerbody:
Insidewall:
Madeofstainlesssteelplate.
Outsidewall:
Madeofsurfacetreatedsteelplate.
Insulation:
75mmthicknessglass-wool.
Belowsurfacetemperature50deg.C.(Exceptforthe
metalpartthatconnectsitwithinside.
Atmospheretemperaturebe20-25deg.C.)
Door:
Doorwithglasswindowatoperatorside.4pcs/zone.
Circulatingfan:
LLtypeNo.3fan,madeofstainlesssteel,non-sparktype
Withinvertercontrolmotor.
7.5KWexplosionproof.1set/zone
Inverter:
HIRANOsupply1set/zone
Circulationduct:
Madeofstainlesssteel.1set/zone
Nozzle:
Madeofstainlesssteel,floatationnozzle.
Airspeed:
9-27M/Sec.
Heater:
Heaterunitarelocatednexttodryer.1set/zone
Filter:
VILEDONfilteratfreshairintake.l
Exhaustduct:
HIRANOsuppliesdrawingandthecustomeris
responsibleforManufacturing.
Explosionvent:
Included.
Dryersupport:
HIRANOsuppliesdrawingandthecustomeris
responsibleformanufacturing.
Exhaustfan:
Madeofsteel,non-sparktype,withinverter.1set
Controlmotor:
11kw,explosionproof.
Oilpiping:
HIRANOsuppliesdrawingandthecustomeris
responsibleforManufacturing.
Freshairduct:
HIRANOsuppliesdrawingandthecustomeris
responsibleforManufacturing.
Manometer:
1pc/zone
Specification
of
5)OutfeedDevice
E.P.C.unit:
Steeringrollertype,hydraulicallyactuated.
With0.4KWmotor,airdetectionsystem.1set
Feedroll:
210mmΦmadeofsteelwithHcr.plated.1pc.
(driven)
120mmΦcoveredwithEPDM.1pc.
Withcylinderandpneumaticinstruments.
Guideroll:
117mmΦmadeofAl.withHcr.plated.1set
Dancerroll:
117mmΦmadeofAl.withHcr.plated.1pc.
Frame:
Madeofsteel.
Specification
of
6)RewindingDevice
Type:
Duplexaxialfixedtype.
Rewindingdia.:
Max.680mm
Note:
Dependingonthematerial,shapeofwouldroll
maybetelescoped.
SpeciallywhenwindingoverApprox.400mmdiameter,
Thisislikelytooccur.
CoreI.D.:
3”core.
Rewindingdirection:
Frombottomandtop.
Frame:
Madeofsteel.
Chuckingsystem:
Mechanicalshaft,manualchucking.4pcs
Sidelay:
+/-15mm.
Drivesystem:
Dan
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