How to Design Light Pipes导光柱设计实例精讲外文资料.docx
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How to Design Light Pipes导光柱设计实例精讲外文资料.docx
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HowtoDesignLightPipes导光柱设计实例精讲外文资料
LearnbyExample:
HowtoDesignLightPipes
Lightplaysanimportantroleinthedesignofmanyhardwareproducts.Often,theyarebothdecorativeandfunctional.Indicatorlightsarethemostminimaluserinterface:
Theytellyouwhetherthedeviceisturnedon,lowonbattery,or“thinking”reallyhard.
Onmodernelectronics,thelight’ssourceisalmostalwaysanLED.However,yourarelyseeexposedLEDcomponentsontheexteriorofadevice.Whatyou do seeistheexitsurfaceofalightpipe(alsoknownasalightguide).
Lightpipescanfocus,diffuse,orredirectlight;mostlightpipesdosomecombinationofthese.
Designconsiderationsinclude:
∙Minimizinglossduringtransmission
∙MinimizingthenumberofLEDsneeded(theyarepower-hungrycomponentsthatdestroybatterylife)
∙MaximizingcolormixingforRGBLEDs
Inour teardowns,we’veseenmanylightpipes—they’reoneofourfavoritetypesofcomponentsbecauseeachoneissounique.Today,wewanttodigdeeperintosomeuniquelightpipeapplicationsandexplaintheprinciplesbehindeachdesign.
Application1:
ExtendingLight’sReach
AsImentioned,LEDsarepower-hungrycomponents.Soforportableelectronics,youshouldonlyusethelightwhentheuserisactivelyinteractingwiththedevice,andyou’llwanttominimizethenumberofLEDsneeded.LightpipescanbeusedtoextendthereachofLEDssoyoucanusefewertoachievethesameilluminationeffect.Herearetwoexamplesofhowlightpipesilluminatelogosandthumbpads.
Example1:
IlluminatedLogoof UnderArmourHeartRateMonitor
TheUAheartratemonitor’sfrontcoverfeaturesasizeablelogo.Theengineersbehindthisproductmanagedtolightupthislogoevenly,withjustonetinytop-firingLEDatthecenterofthemainPCBA.ThisLEDdoesn’thavemuchreachbyitself.
UnderArmourLED
Enterthelightpipe:
It’smadeofamilkyplasticthatcouldbepolycarbonateresin(normallytransparent)withaddedtitaniumdioxide.Themoretitaniumdioxidethat’sadded,themoremilkytheplastic,whichimprovesdiffusion.
Thecone-shapedcavityfeatureatthecenterofthelightpipeisdesignedtomatchtheLED;theangularwalloftheconehelpstodirecttheemittedlightintothelightpipe.
Theconeistheentrypointofthelightpipe,andtheentrypointshouldalwaysbeplacedasclosetothelightsourceaspossible,tominimizeloss.
Lightpipediffuser
Let’sseetheactualeffectofthelightpipe:
1.Withoutthelightpipe,thereisastronghotspotinthecenterofthelogoandnotmuchlightelsewhere.
2.Withthelightpipe,thelightemittedbytheLEDisspreadoutmoreevenlyandtheextremehotspotisgone.
UnderArmourLEDwithoutlightpipe
UnderArmourLEDwithlightpipe
Example2:
IlluminatedThumbPadof LogitechG600MMOMouse
TheLogitechG600MMOmousehasatwelve-buttonthumbpad.Eachkeyisbacklit,andtheusercancustomizethelight’scolor.HowmanyLEDsdoyouthinkareusedtolightupallthesekeys?
TheanswerisTWO!
Isn’tthatsurprising?
Whatwizardry!
Thesecretisside-firingLEDsthatemitlightdirectlyintoaflatplateofalightpipe.NoticehowclosetheentrypointofthelightpipeistotheLEDs.Youcan’taffordlosseswhenthelightshavealongwaytogototheirexitpoints.
Noticehowtheopposingelastomerthumbpadparthasblackpaintspotsonsomekeys,butnotothers?
TheseblackspotsareclosetotheLED,likelytomaskhotspots.
Alsonotethatthelightpipeplateissuperglossy,andthesurfacesencapsulatingthelightpipe’stopandbottomsidesarebothwhite.Bothofthesefeatureshelpmaximizethetotalinternalreflectionandimprovecolormixing.
Application2-BendingLight
LEDscannotalwaysbelocatedrightbehindtheintendedexitpointofthelights,solightpipesareoftenusedtotransportlightemittedbyaboard-mountedLEDtoanexitwindowsomedistanceaway.Theycaneven“bend”light,aslongasit’swithinthelimitationsofphysics.
Hereareafewexamples:
Example1:
Neato Light“Arc”
ThislightpipecradlestheNeato’spowerbutton.IthastwoentrypointsforLEDstoilluminatetheentirepathevenly.ThesecondLEDisneededbecauselightdoesnotliketobendpast90degrees.IfonlyoneLEDwereused,significantlosswouldhappenwherethesecondentrypointis,andtheendofthearcwouldbedark.
TheentrypointsofthelightpipematchtheshapeoftheLEDswell.
Neatolightpipe
Notethatthetopsurfaceofthelightpipeistextured,whereasalltheothersurfacesareglossy.Texturedsurfacesencouragelighttoexit,andglossysurfacesencourageinternalreflection.
Alsonotethataluminumfoilcoverstheundersideofthelightpipe.Thishastwopurposes:
1.Tomaximizetotalinternalreflection
2.Topreventusersfromseeinginternalcomponentsunderneaththelightpipe
Example2:
TiVoBolt StatusLights
TheTiVoBolthasfivestatusindicatorlights.Forallofthese,thelightsourcehadtobe“bent”throughlightpipestoexittheenclosure.
Oneoftheseisaveryclassic“lightpipe,”aclearpolycarbonatetubethat’sslightlybenttotransportlightfromthesourcetotheexitpointatthelogo.Theentrypointisaflatsurface—thisisalightpipethathasnotbeenmatchedtotheLED,incurringbrightnessloss.However,thissimplifiestheinjectionmoldtoolingofthelightpipe.
TiVolightpipe
Theotherfourindicatorlightsappearinarow.
TiVoindicatorlights
Thisset-upusesamulti-unitlightpipe—thinkofthisasamulti-laneroadway!
Each“roadway”hasitsownentryandexitpoints.Thelightsourcesarefoursurface-mountedLEDsinarow.
Thelightpipeiscoveredbyatwo-pieceblackshroud,whicheliminateslightleakage.SincetheTiVoBoltenclosureiswhite(notlight-proof),withouttheshroud,wewouldn’tbeabletoseeeachlightdistinctly.
Lightpipeshroud
MainTakeaways
Wehopeyouenjoyedthis“anthology”oflightpipeexamples.Putyourownspinontheseestablisheddesigns,andaddsomeshinytoyournextproject!
Nowthatyouhaveformfactorinspiration,checkoutour guidetoprototypinglightpipeswith3Dprinting.
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