ISR型泵操作维护手册英文.docx
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ISR型泵操作维护手册英文.docx
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ISR型泵操作维护手册英文
CONTENTS
0Description
1.0Safety
1.1Safetyindicator
1.2Qualifiedpersonnel&training
1.3Safetynon-conformancerules
1.4Safetyconsciousness
1.5Safetyrulesfortheoperator/customer
1.6Safetyrulesovermaintenance,check-up&installation
1.7Unallowedmanufacture&replacementofspareparts
1.8Unallowedworkingconditions
2.0Transportation
2.1Safetyrules
2.2Transportation
2.2.1Liftingofthepumpsetwithacrane
3.0Installationonsite
3.1Safetyrules
3.2Thecheck-uppriortotheinstallation
3.3Theinstallationofpump/pumpset
3.3.1Installation(Installationon-site)
3.3.2Theinstallationofpump&motorwithcommonbase
3.3.3Theadjustmentsoverthepump&motor
3.3.4Thedisassemblyofthepumprotordetectivedevice
3.4Pipeconnection
3.4.1Auxiliarypipes
3.4.2Couplingguardcover
3.5Thefinalcheck-up
4.0Theoperation,start-up/turn-off
4.1Thecheck-uppriortotheoperation
4.2Shaftseal
4.3Airdischarge
4.4Operation
4.4.1Check-uponthepumprotationdirection
4.4.2Start-up
4.4.3Pumpworkingrange
4.4.4Turn-off
4.5Turn-off/Storage/Maintenance
4.5.1Thestorageofthenewpump
4.5.2Measurestakenincaseofthelongperiodofthedisuse
4.6Runningafterthestorage
5.0Maintenance
5.1Commonregulations
5.2Maintenance/check-up
5.2.1Operationmanagement
5.2.2Maintenanceovertheshaftseal
5.2.3Maintenanceoverthebearing
5.3Disassembly
5.3.1Commonregulations&suggestions
5.3.2Disassemblysteps
5.4Re-assembly
5.5Spareparts
5.5.1Suggestedsparepartsquantity
6.0Failures&Solutions
6.1Description
6.2Failures
6.3Solutions
7.0Dailymaintenance&check-upcycle
Themanualincludesabasicintroductionandsomenotices.Priortothepumpinstallation,electricalconnectionandpumpoperation,pleasereadcarefullythismanual.
1.Description
ISpumpisdevelopedbasedoninternationalstandardofISO02558.Thistypeofpumpisundercontinuousqualitycontrol.Themanualiseditedtofacilitateouruserstohaveagoodunderstandingofthepumpanditsspecificusage.
Themanualincludesanimportantintroductiontothereliable,safeandeffectiveoperation.Pleasetakecaretodoasrequestedintheusemanual,whichisessentialtothepumpreliability,itslongevityandsafety.
Themanualdoesnottakeintoconsiderationofthelocalrules.Theoperators,includingthoseinvitedinstallationpersonnelmuststrictlyabidebytheserules.
Whilethepumpisbeingoperated,thetransmittedmedium,capacity,flow,density,pressure,temperatureandmotorspeedcannotexceedthestipulatedlimitvaluesinthetechnicaldocumentstomakesurethatthepumpoperationshallbeinconformitywiththestipulationsstatedinthemanualandcontractdocument.
Thepumpmodel/specification,operatingdata/seriesno.aremarkedonthenameplate,andifyouhaveanyquestionsorthereareanyrepeatedorders,especiallytheorderofthespareparts,thesedatashallbereferredto.Ifyouareinneedofsomeotherintroductionsorinstructionmanualsbesidesthismanual,orifthereareanyfailures,pleasecontactoursalespersonorcallonourcustomerservicehot-linedirectly(ourservicehot-line:
+865655313333)
1.1Safety
Themanualincludesabasicintroduction.Whilethereisassembly,operationandmaintenance,
thesemustbereferredto.Beforetheinstallationandoperation,theinstallationpersonnel,chiefsandoperatorsmustreadandhaveagoodunderstandingoftheusemanual.
Notonlythesafetyrulesstatedinthischaptermustbeabidedby,thesesafetyindicatorsmustbemarkedunderthespecifictitles.
0.1Safetyindicator
Incasethatthesafetyrulesstatedinthemanualarenotabidedby,theremaybesomedamagesdonetothepersonnel.Sothesedangercodesmustbemarkedoutremarkably.
Symbol:
ThesymbolisconformedtothestandardofDIN4844-WB
Thewarningsymbolfortheelectricshock:
Word:
ATTENTION
Thewordisappliedtodrawattention.Ifthesafetyregulationsarenotabidedby,itshallbringinsufficiencyofthemachine.
Someotherindicatorsaremarkedonthemachinedirectly,forexample:
---Thearrowindicatestherunningdirection
---Thesymbolforthepipeconnection
Theseindicatorsmustbeabidedbyandmarkedataconspicuouslocation.
0.2Qualifiedpersonnel&training
Whilethepumpisbeingoperated,maintainedandassembled,alltheparticipatingworkingstaffmustbequalifiedtodothejob.Thechief,directorandsupervisormustbespecifiedamongoperators.Incasetheoperatorsarenotcompetentinsolvingproblems,appropriatetrainingandguidancemustbecarriedout.Ifneeded,ourcompanycanbeentrustedtotakechargeoftheoperators’training.Besides,theoperatorsshalltakeresponsibilitytomakeeverychieffullyunderstandthecontentsstatedinthemanual.
0.3Safetynon-conformancerules
Thesafetynon-conformancerulesnotonlydoharmtoaperson’ssafety,environmentandthemachineitself,butalsofinesshallbebroughtoutasaresultandthencompensationshallbepaid.Pleasetakegreatnoticethat:
ifthesafetynon-conformancerulesarenotabidedby,thefollowingresultsshallbebroughtabout:
----animportantmachineorpumpsetfails;
----therepairandmaintenancespecifiedareinterrupted;
----theelectrical,mechanicalandchemicaleffectshalldoharmtoaperson;
----theleakageofhazardoussubstanceshallbeharmfultotheenvironment.
0.4Safetyconsciousness
Thesafetyrules,somehealthandsafetyrulesstipulatedbyourcountry,andsomeworking,operationandsafetyrulesstipulatedbytheoperatorsmustbeabidedbystrictly.
0.5Safetyrulesfortheoperator/customer
Theprotectivedevicemustbeinstalledbyoperatorsforalltheheatingandcoolingcomponentsthatbringharm.Whilethepumpisbeingoperated,theprotectivedeviceisnotallowedtoberemovedtoavoidfrombeingincontactwiththemovingparts(forinstance,thecoupling).topreventharmfrombeingdonetothehumanandenvironment,theleakage(forexample,theleakageofshaftseal)ofallhazardousmedium(forinstance,hazardous,toxic,orhotmedium)dealtwithshallbetreatedwithgreatcare,andsomerelevantstatutorystipulationsmustbeabidedby.
Thehazardofelectricitymustbeeliminated,whichherebyreferstotherelevantsafetyrulesappropriatetodifferentnationalandlocalenergycompanies.
0.6Safetyrulesovermaintenance,check-up&installation
Itmustbeguaranteedthatallthemaintenance,check-upandinstallationworkmustbecarriedoutbythesedesignatedandqualifiedprofessionalswhoarefairlyfamiliarwiththemanual.Theworkmustbedoneduringtheshutdownperiodandtheseshutdownrulesandregulationsinthemanualmustbeobserved.
Whenitcomestotransmittinghazardoussubstance,thepumpandthepumpsetmustbesterilized.
Thefollowingworkshallbedonebynextstep:
alltherelevantsafetyprotectivedevicesmustbere-installedandre-started-up.Beforethepumpisbeingre-putintooperation,theillustrationinthechapterof“operation”mustbereferredto.
0.7Unallowedmanufacture&replacementofspareparts
Afterconsultingwithourcompany,thepartscanbeallowedtobereplaced.TheoriginalsparepartsandaccessoriesprovidedbyourSanlianaresecure.Someotherlossescausedbyapplyingothers’partsshallnotbecoveredbyourcompany.
0.8Unallowedworkingcondition.
Ifthepumpsetisbeingusedinaccordancewiththestipulatedusageandoperatedasrequestedbytheusemanual,thepumpcanbeassuredofitssafeandreliableoperation.Underanycircumstance,thelimitvaluemarkedinthedatasheetcannotbeexceeded.
1.0Transportation
1.1Safetyrules
Thetransportationofthepumpsetshallhaveproperpreparationandtreatment.
Pleaserefertothefollowinginstructionandsafetyrules.
1.2Transportation
Inanycase,thehorizontalrotationissuggestedduringthetransportationbecauseinthiswaytransportationinanywaycanbeaccepted,forinstance,byhighway,bytrainorbyair,etc.Thepumpsetcanberotatedstablywithoutanydanger.
Duringthetransportation,thepumpsetshallbeplacedfirmlyontothecarriershelf,andalloftheeasy-to-looseandremovablepartsshallbefixedontoitfirmly.
1.2.1Liftingofthepumpsetwithacrane
Themotorslingholecanonlybeappliedtolifethemotorratherthanthepumpset.Thepullforcedirectionshallbepaidattentiontowhilethepumpsetisbeingliftedwithacrane,whoseangleshallbemorethan90.Liftingrobesshallbeappliedatbothsidesrespectively.Thecorrectliftingmeansisillustratedasfollows:
2.0Pump&partsiintroduction
2.1Technologicalcharacteristic
IS-typeseriessinglestagesinglesuctionhorizontalcentrifugalpump‘suniquestructuremakesitveryconvenienttoremovethepipelinesystemtofixandmaintainthepump.Anditisbeingappliedinindustrialandurbanwatersupplyanddrainagesuchasenergy,metallurgy,chemicalindustry,papermillindustryandetc.Normallytheliquidtemperatureisbelow80degrees.
2.2Codeidentification
IS------singlestagesinglesuctioncentrifugalpump
2.3Partsdesign
2.3.1Pumpcasing&cover
Pumpcasingandcovermaketheworkingchamber,andthepumpcasinghasreplaceablesealingringtoitself,sodomostofthepumpcoveringforthepurposeofbalancingtheaxialforce.
2.3.2Impeller
Mostoftheimpellershavefrontandbackcovertobalancetheaxialforce,andfurthermore,thebalanceholesonthebackcovertofulfillthesamepurpose.
2.3.3Hangingbracketdevice
Compactstructure
2.3.4bearing&sealing
Sensibletypeofbearing,longevity
2.3.5Shaftsealing
Pickthesuitableformofsealingasperthespecificworki
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- ISR 操作 维护 手册 英文
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