线材与端子拉拔力标准.docx

线材与端子拉拔力标准.docx

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线材与端子拉拔力标准

线材端子拉拔力检验标准

目的及範圍:

本文之目的爲建立为線材系列之所有线材之端子拉拔力测试标准,给检验员提拱检验测依据，本文件適用於生産出貨之線材系列產品 

相关文件

產品的測量和監控控制程序 

不合格品控制程序 

文件控制程序

質量記錄控制程序

 主要職責

 品保課負責制定、評價和更新本作業指導書，並監督執行；

品保課PQC嚴格按本標準進行檢驗；

各相關部門是本文件的支持部門。

設備/工具 

显微镜、拉拔力计、卡尺

标准内容

 检验员每天在端子机开前，首先使用显微镜对端子的外观进行检验，先确定有无芯线内陷、压胶、刺

破胶皮、端子变形、端子损伤等不良

再用卡尺测量端子的导体高度、绝缘高度、端子压着宽度（压芯和压胶处的最大宽度）

最后测试端子拉拔力

 测试端子拉拔力定位部分标准为：

垂直90度角，夹具夹住端子没有芯线的部位

每半小时测试一次端子拉拔力、导体高度、绝缘皮高度和压着宽度

 以上测试每次2EA 

若测试时发现任何一项超过标准，HOLD住一个小时内的产品，交给品保、工程人员处理。

要求维修员调机。

并在调机后重测以确定调机效果

拉拔力标准：

端子拉拔力标准明细：

Wire       端子壓芯（MM）高度（MM）宽度（MM）拉拔力（KG）

UL1007 

（#22）  0041                          

       0088                             

   0107                             

       0119                           

       0275                             

       0294                             

       0295                             

              UL1007 

（#24）  0202       073-092                        

       0203                             

       0274                             

       0297                             

       0033                             

       0028                             

       UL1007 

（＃26） 0067       －       －               

       0170       －       －       －        

       0136       －       －               

       0046       －       －               

       0046 M762              －               

       0048（合打）                       

       0048（單打）                      

       0068                             

       0076地线 

       0055       －       －               

       0090       －       －       －        

       0095       －       －       －        

       0119                            

Wire       端子壓芯高度宽度拉拔力

UL1007 （#28）             

0067（合打）－      －             

       0067（单打）        

       0067       061－       －               

       0068 地线  

       0076                            

       0082       －       －       －      

       0082                              

       0090                                     

       0095       －       －       －        

UL2426（#24）       

0028                             

       0058                             

       0068                             

       0095                             

UL2426（#26）       

082                             

UL2426（#28）      

0170                             

UL1007（#18）       

0026       （min）                     10-20 

       0029                             

       0087                         10-20 

       0089                            

       0092                             

       0102/0102                             

       0103/0103                            10-20 

      0294       （min）                      

       0029       （min）                      

       0087       （min）                      

UL1007（#24）       0029                             

Wire       端子壓芯高度宽度拉拔力

UL1571（#32）       

0103/0103                            

  0061       －       －               

    0061带套管                       

    0062                             

    0062带套管                      

    0080                             

    0080带套管                      

    0081                             

    0081带套管                      

    0084                             

    0084带套管                      

    0097                             

    0097带套管                      

    0099                             

    0099带套管                      

    0099两线合打                      

    0084两线合打                      

    0046带套管                      

    0046带套管

    0046/0046                             

    0005                             

    0005带套管                      

   0256                             

   0256带套管                      

   0259                             

   0106                             

 Wire       端子壓芯高度宽度拉拔力UL1061（#26）       0033                             

       0068                             

       0082                             

       0095                             

       0107                             

       0107                             

UL1061（#28）       0082                             

       0046/0046                             

       0148                             

       0068                             

       0095                             

       0105                              

       0106                              

       0131              .               

       0153                             

       0170                            10-20 

       0259                             

       0048                             

       0130                             

UL2725（#24）       0107                             

       0095                             

UL2725（#28）       0170                             

       0058                             

       0055                             

       0095                             

UL2725（#26）       0082                             

Wire       端子壓芯高度宽度拉拔力

UL1571（#32）       0102/0102                            

小线       0102/0102                            

地线0081                            

地线0084                            

地线UL1571（#28）                                    

       0099                             

       0046/0046                              

       0046/0046                             

       0080                              

       0081                              

       0084                              

       0084                              

       0097                              

       0148                              

       099（合打）－       －                

       0106       －       －               

       0130       －       －       －        

       0131       －       －       －        

       0097       －       －               

       0106       －       －                mm 

       0046/0046（M762）                       

       0259                              

UL1571（#28）0259                             

UL1571（#26）0090                             

       0046                             

Wire      端子壓芯高度寬度拉拔力

UL1571 （#26）       0046                             

     0260                             

UL2651（#28）       0082                             

       0067                             

      0088                             

     0095                             

      0296                             

UL1691（#28）       0106                             

     0259                             

UL1691（#26）       0090                             

      0260                             

UL3239（#24）       0172                             

       0173                             

Ul3239（#22）       0172                             

       0173                             

       0202                             

       0203                             

UL3239（#28）       0202                             

      0172                             

       0173                             

       0203                             

UL1007（#22）   0170                             

UL1061（#28）   0097                             

UL1571（#28）   0074                             

质量记录及保养：

《端子压着测试记录表》―――1年端子