1230 AduitDetailsWord格式文档下载.docx
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1230 AduitDetailsWord格式文档下载.docx
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80%=A60-80%=B50-60%=C<
50%=Ungraded
PASS[]FAIL[]
Rating:
DateofAudit:
Iffailure,reason:
TOBECOMPLETEDBYARGOS
CorrectiveAction&
Re-AuditRequired:
Sourcingnottobeprogressed&
Tradingadvised:
Sourcingcanbeprogressed:
Comments:
Ifre-auditrequired,datescheduled:
Tobeadvised
Auditor:
STR-Division
STR
COMPANYORGANISATIONMetduringaudit?
ManagingDirector/GeneralManager
[]Yes[]No
SalesManager/MarketingManager
TechnicalManager/ChiefOfficer
QC/QASupervisor
ProductionManager/FactoryManager
Factoryhasbeeninoperationsince
LastYearsTurnover
*Doesfactoryhaveexperiencemanufacturingthistypeofproduct
IsthisanISO9000accreditedfactory
Ifso,givedateandtype(e.g.9002)ofaccreditation,thereferencenumberandthenameoftheorganisationwhichgrantedtheaccreditation.
IsthisanISO14000accreditedfactory
Ifso,givedateandtypeofaccreditation,thereferencenumberandthenameoftheorganisationwhichgrantedtheaccreditation.
ManufacturingPersonnel:
QualityControllers:
Engineers:
Administer/Management:
TotalEmployees:
DoestheFactoryhavethedesigncapability&
softwaretoproduce:
InstructionManuals?
PackagingArtwork?
Ifyesthenpleaseattachanexampletothisreport.
[]Yes[]No
[]Yes[]No
PersontowhomQC/QAManagerreports:
DoesQCorQAManagerhaveotherjobresponsibilitiesinotherareas?
[]Yes
Ifyes,pleaselist
CurrentMajorCustomers:
Listtypeandnumberofmajoritemsofmachineryinfactory:
Remarks:
Packingmachine
Autolabelmachine
Hot-sealmachine
Aircompressor
PneumaticScrewdriver
ElectricalScrewdriver
A.FACILITIES
1.
Istheplantlayoutgenerallyacceptabletomanufacturetheitemin
question?
2.
Isoverallmaintenanceofthepremisesacceptable?
3.
Isthegeneralhousekeepingacceptableandfreefromdust?
4.
Areproceduresinplacetocontrolpests?
[]Yes[]No
5.
Isthereano-smokingpolicy?
6.
Isthereanofoodanddrinkpolicyontheproductionfloor?
7.
Isproductionmachineryoperatedunderamaintenanceschedule?
8.
Doesthefactorypossessastrongmaintenanceteamtobackup
production?
9.
Doesthefactoryhaveeither:
(a)Awellorganisedmaintenanceteamtogiveimmediateresponsetoamachinerybreakdownoremergencythataffectsproduction?
Or
(b)Havemaintenancecoversub-contractedwithaguaranteedresponsetime
Whatisguaranteedresponsetime?
[]Yes[]No
10.
Aremachines/equipmentperiodicallymaintained,calibrated,and
checkedtorunefficiently?
*11.
Areavailablemachines/equipment/fixturessuitabletoproduceclient'
s[]Yes
products?
12.
Ifapplicable,areinjection,rotocastmoulds,sprayingmasksstoredto
Avoidrustordamage?
[]N/A
13.
Isthecommunicationsystemeffective?
Arefaxandtelephoneutilities[]Yes
available?
*14.
Doesthefactoryhaveabackupelectricitysupply?
*15.
Canthebackupelectricitysupportthenormalproductiondemand?
16.
WhatistheFactoryFloorSpaceNon-scoring
17.
DoestheFactoryhavewarehousefacilities?
Non-scoring
18.
DoestheFactoryhavein-housedesign?
19.
DoesthefactoryhaveProductDevelopment?
20.
DoestheFactoryhaveanon-sitelaboratory?
Rating:
Facilities
Attachequipmentlistoffacilitiesifavailable
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Item#
Remarks
B.QUALITYCONTROLSYSTEM
IsthereanindependentQualityDepartment?
Isfactoryoperatingaformalinternalqualitycontrolprocedureonits
[]Yes[]No
Arethereinternaltrainingprogrammesprovidedforallqualitycontrol
personnelinvolved?
(pleaseattachatypicalexampleinEnglish).[]No
[]Yes[]No
Arethereadequatetraceabletrainingrecords?
Arethefactory'
sQ.C.personnelcertifiedbeforetheyperformtheirjobasoutlinedintheQ.C.procedures?
DoestheQ.C.teamdisplaystrongqualityconsciousness?
Doesthefactoryuseinternational,national,client'
s,oritsownapprovedstandardstoperformin-housequalitycontrol?
Doesfactoryhaveadetailedwrittenplandemonstratinghowsafetyrequirementsonproductsarecheckedinhouse?
Doesfactoryimplementallprocedurescorrectly?
DodetailedQ.C.reportsindicatethattheproductsareproperly
checkedbeforeshipment?
11.
IsthereadequateQ.C.supervisiononallshifts?
I.12
Doesqualitycontrollerfullyunderstandfactory'
squalitypolicy,andtheimportanceofthequalityassuranceconcept?
*13.
DoesQ.C.haveadequatebasicknowledgeandexpertiseon
productstobemadeandgeneralmanufacturingtechnology?
14.
Doesfactoryhaveallrelevantinternationalornationalsafety
standardsrelatedtoitsbusiness?
Q.C.System
Remarks
C.INCOMINGINSPECTIONS
Isthereawrittenprocedureforthecontrolofsuppliers?
*2.
Doesanewsupplierreceiveformalapprovalfromallrelevant
departmentsbeforeanorderisplaced?
*3.
Areincominggoodspurchasedtowrittenspecifications?
Hasthefactorytakenadequatemeasurestoassurerawmaterials
conformancetorequiredspecificationsbeforeuse?
Areincomingandoutgoingrawmaterialsregisteredandcontrolled?
*6.
Isaformalsamplingplanusedtomonitorthequalityofincomingraw
materials?
Ifso,pleasecommentonwhichsamplingplanandAQL.[]No
*7.
Isthedefectclassificationclearlydocumented?
[]Yes[]No
*8.
Arerawmaterialsproperlylabelled,storedandtraceable?
Arerawmaterialskeptincontrolledstoreroomstoavoidtheft,loss,
andanydeteriorationofquality?
[]Yes[]No
*10.
Ifrawmaterialsneedinspectionbeforeputtingintoproduction,are
theyproperlyinspectedandarerecordstraceable?
Istheinspectionsamplingscheduleadequateandcanthequality
oftherawmaterialsbeguaranteedwithconfidence?
[]No
Areadequateinspectionrecordsmaintainedtoproverawmaterials
arecheckedandmeetallrequirements?
Arethereadequatewritteninspectioninstructionsavailableas
guidelinestoinspectors?
Iftestingequipmentisneededduringinspection,isitsufficientandin
goodconditionwithregularcalibration?
IfN/Apleaseconfirmmethodofinspectionunderremarks.
15.
Isthereasystematiccontrolonthenon-conformingrawmaterialsand
isitefficient?
*16.
Arenon-conformingrawmaterialsadequatelysegregatedand
Identified?
IncomingInspections
16
X
D.IN-PROCESSQUALITYCONTROL
Isalltoolingfullytestedandevaluatedtocomplywithall
specifications?
Aresamplesofpilotruncarefullyreviewedbyengineersandquality
stafftoensurethatallsafetyaspectsarebeingmet?
Isthereanydocumentationfromeitherengineering,QCdepartment,
ortopmanagementtoauthorisemassproductiontocustomer
requirements?
Aretherelinepatrolsbyqualitycontrollersorothermeanstomonitor
thecomplianceoftheproducttomeetsafetyrequirements?
]Yes[]No
AreworkingInstructionsavailableateachworkstation?
[]Yes[]No
DoInstructionscoverallimportantcharacteristics?
Areobsoleteworkinstructionsremovedfromtheproductionarea?
Arereferencesamplesorspecificationsavailable?
Aretheyingoodcondition?
Isaproductcoding(date/batchcode)methodinplace?
Doesthecodingmethodprovidesufficientinformationtoidentifythe
Productquickly?
[]Yes[X]No
*12.
Doesthecodingmethodenablethekeycomponents/sub-assembliesto
beIdentified?
IsIPQCadequatefor
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