安装手册英文版文档格式.docx
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安装手册英文版文档格式.docx
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1.2SafetyAspects1
1.3DefinitionofTerms1
2.0ProjectSummary
2.1TankFarmArea3
2.2SilicaReductionSystem(SRP)3
2.3AcidRegenerationPlant(ARP)4
3.0ErectionPlan
3.1ControlDocuments6
3.2DivisionofEngineeringandScopeofSupply6
3.3ProjectExecutionOrganizationandManpower6
3.4PlanningMeetings8
3.4.1InitialPlanningMeeting8
3.4.2OtherMeetings8
3.4.3WeeklyMeetings8
3.5ProjectRecords9
3.5.1FieldActivityLogs9
3.5.2WeeklySummaryReport10
3.5.3VarianceLogs10
3.5.4FieldClarificationRequests10
3.5.5AsBuiltRecords10
3.6PrincipalConstructionActivities11
3.7ConstructionPlanning11
3.7.1Schedule12
3.7.2LikeActivity(grouping)Considerations13
3.7.3ConsiderationforItemsRequiringAdditionalField14
3.7.4ConsiderationfortheEquipmentSize15
3.7.5EquipmentShippingScheduleConsideration15
3.7.6WeatherConsiderations17
4.0Civil
4.1GeneralCivilandFoundations18
4.1.1AnchorBoltDesign18
4.1.2FoundationPads19
4.2GoodEngineeringPractices19
4.3FormworkandShoring20
4.4RemovalofFormwork20
4.5MasonryConstruction21
5.0StructuralErection
5.1ErectionPlanGeneral23
5.2ElementsofErectionPlan23
5.3StructuralSteelErectionGuidelines24
5.3.1SteelErectionActivities-Primary24
5.3.2SteelErectionActivities–General24
5.3.3NotificationsBeforeCommencementofSteelErection25
5.3.4SiteLayout25
5.3.5HoistingandRigging26
5.3.6VisualInspectionofCranes26
5.3.7Deficiencies26
5.3.8InspectionFrequency26
5.3.9OtherConsiderations27
5.3.10StructuralStability27
5.3.11Walking/WorkingSurfaces27
5.3.12CoveringRoofandFloorOpenings28
5.3.13InstallationofMetalDecking29
5.3.14DerrickFloors29
5.3.15ColumnAnchorage29
5.3.16BeamsandColumns30
5.3.17DiagonalBracing30
5.3.18DoubleConnections30
5.3.19ColumnSplices30
5.3.20PerimeterColumns30
5.4Systems-EngineeredMetalBuildings31
5.4.1General31
5.4.2FallingObjectProtection31
5.4.3FallProtection31
5.4.4OtherConsiderations32
5.5Roofing33
5.5.1General33
5.5.2FallProtectionRequirements34
5.5.3OtherConsiderations34
6.0Mechanical
6.1General37
6.2TankFarmArea38
6.2.1StorageTanks38
6.2.2AqueousAmmoniaTank39
6.2.3AmmoniaSealPot39
6.2.4TruckUnloading/LoadingArea39
6.2.5SumpsandPumps40
6.2.6TransformerVault40
6.3SilicaReductionPlant40
6.3.1NeutralizationTank40
6.3.2WPLSolidsDewateringSystem42
6.3.2.1SedimentationTank42
6.3.2.2FilterPressandSludgeHoldingBin43
6.3.2.3CakeTransferTruckStation43
6.3.3WPLPurificationOperation44
6.3.3.1WPLHeatersandUILCoolers44
6.3.3.2UILandPILPumpingTanks44
6.3.3.3TwopHAdjustmentTanks,CoagulationTankand44
Agitators
6.3.4SRPTreatmentChemicalMakeUpandDosingTanks45
6.3.4.1PolymerDissolutionTankandAgitator45
6.3.4.2PolymerSolutionHoldingTank45
6.3.5Pumps46
6.3.6NeutralizationVentScrubberandFan46
6.4AcidRegenerationPlant47
6.4.1General47
6.4.2Roaster47
6.4.2.1SteelVessel47
6.4.2.2RefractoryInstallation48
6.4.2.3InsulationandCladding53
6.4.2.4SprayBooms53
6.4.2.5HotGasDuct-RoasterToVenturiScrubber54
6.4.3VenturiScrubberandSeparator54
6.4.4Absorber56
6.4.5ScrubberNo.1andScrubberNo.258
6.4.6VenturiScrubberPumps,ScrubberNo1and2Pumps59
6.4.7FanRoom59
6.4.8ExhaustFan(ID)59
6.4.9SeparatorandStack60
6.4.10PILConcentrationSystemandPumps60
6.4.11CombustionSystem60
6.5UnderRoasterOxideEquipment61
6.5.1RoasterSlideGateValve/RoasterExpansionJoint/62
DischargeChute
6.5.2OxideLumpBreaker62
6.5.3RotaryValves62
6.5.4HotScrewConveyer62
6.5.5VibratingScreen63
6.5.6ManualSlideGateValves63
6.5.7OxideTransportPiping63
6.6OxideBinArea63
6.6.1OxideBin64
6.6.2BinVentFilter64
6.6.3OxideBlower64
6.6.4TargetBox64
6.6.5VibratingBin64
6.6.6ManualSlideGate64
6.6.7RotaryValves65
6.6.8BaggingMachines&
Auxiliaries65
6.6.9OxideStorageArea65
6.7ElectricalControlBuildingandPumpArea65
6.7.1BoosterWaterSystem66
6.8PipingSystems67
6.8.1PVDFLinedPiping67
6.8.2SolidPP-HandSolidPVDFPiping68
6.8.3Non-AcidPiping68
6.8.4PipeAnchors,SupportsandHangers68
6.8.5PP-HDucting68
7.0ElectricalSystems70
7.1PowerDistributionSystem-Design70
7.1.1GeneralInformation70
7.1.2SEP-ServiceEntrancePanel&
TR-1-Transformer71
7.1.3DP-1DistributionPanel71
7.1.4ATS-AutomaticTransferSwitch71
7.1.5MCC-MotorControlCenters71
7.1.6VFDPanels,VariableFrequencyDrives71
7.1.7CableTraysandConduits72
7.2PowerDistributionSystem-ConstructionRecommendations72
7.2.1Scopeoftheserecommendations72
7.2.2GroundingandBonding73
7.2.3ExposuretoHarshEnvironments74
7.2.4ProfessionalInstallation74
8.0Controls&
Instruments76
8.1ControlsOverview76
8.2ElectricalConnections77
8.3ProcessConnections78
8.4ConstructionRecommendations78
APPENDIX
(SubmittedasSeparateFiles)
Attachment1RubberLiningCuring,TestingandInspection
Procedures
Attachment2TankPressureTest
Attachment3DailyLogofConstruction/FieldActivity
Attachment4VarianceLog
Attachment5OverallProjectScheduler8_August09
Attachment6HandanSuggestedEquipmentErectionSchedule
Attachment7ISSIDrawingList-August31,2009r0
1.0Introduction
1.1General
ThecontentsofthisManualofConstructionRequirementsforthetwo8,000lpheachAcidRegenerationPlants(ARP)witha16,000lphSilicaReductionPlant(SRP)ofHANDANareproprietarytoInternationalSteelServices,Inc.,andcontainspecificknow-how.ThedisseminationofallorpartsofthisManualtothirdpartieswithoutwrittenpermissionfromInternationalSteelServicesisaviolationofnon-disclosureagreements.
Thisdocumentprovidesguidelinesfortheinstallation.ItisexpectedthatHandanprovidesqualifiedandexperiencedconstructorsupervisorstocarryonthevarioustradenecessaryfortheerection.Theymustbeknowledgablytounderstandtheoveralldesigndocumentsincludingthedrawings,installationmanualsandguidetheirworkersasnecessary.Itisalsoimportantthatsufficientnumbersofskilledandunskilledtradeworkersareavailabletocompletetheassignedresponsibilitiesandthetaskscorrectlyandontime.Allofthenecessarymaterialandtoolsforperformingthetasksshallalsobeavailableatsite.Thesupervisorsmustensurethatallofthepre-requisiteshavebeenmettoallowthetaskthatareplannedtobecompletedonthatday,thatweeketc.aspertheproject’soverallconstructionschedule.
1.2SafetyAspectsThisManualisnotaSafetyManual.SafepracticesandsafeinstallationaretheresponsibilityoftheContractorsandtheOwner.Handan&
itsgeneralconstructionleaderentitymusthaveawritten,Health&
SafetyPlanforthesafetyofitsworkersaswellasallofthesubcontractor’sworkers.ItisHandanoritsauthorizedSafetyOfficer’sresponsibilitytomakeawareofallofthesiteworkersandvisitors,ifany,ofallofthesafetyaspects.Itiscustomarypractice,thattheSafetyOfficerhasashortmeeting(TailGatemeeting)everymorningtogooverthescheduledworkandsafetyaspectsneededtoexecutetheworkwithallworkersorkeyteamleaders.Teamleadersshallbemadeawarethatthesafetyofallsiteworkersistheresponsibilityoftheleadersand,alloftheworkers.AmongotherthingsalloftheworkersmustbeprovidedwithsafetygearsincludingSafetyHats,SafetyShoes,protectiveglassesetcasnecessarydependingonthetypeofworkvariousindividualsareengaged.
1.3DEFINITIONOFTERMS
ContactororConstructor:
theCompanyundercontractwithHANDANtoperformerectionandinstallationwork.
Owner:
HANDAN
Owner’sRepresentative:
EithertheOwner’sengineer,orapersonrepresentingtheOwner.
Vendor:
ISSIorHandan’sanditscontractors’supplier,orpersonhiredforanyservices
ISSIFieldSupervisor:
ApersonworkingforISSIdirectlyorindirectlywiththeresponsibilitytoguidetheinstallationworkaccordingtoISSIandISSIvendorengineeringdesign,andtopromptlyadvisetheOwnerorhisrepresentativesofdeficienciesofthisworkforcorrectiveactioninordertoarriveatahighqualityinstallation.
2.0
ProjectSummary
OverallAcidRegenerationProject
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