总体设计手册总布置图Word格式文档下载.docx
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总体设计手册总布置图Word格式文档下载.docx
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绘制完成的第一版总布置图-概念草图连同车型描述表、工程设计目标或者储物空间定义等文件一同输出造型,指导造型设计。
1.1.2.2第二版总布置图-完善布置草图
1.1.2.2.1相关输入
第二版总布置图开始于造型冻结阶段,输入完整的CAS数据,根据底盘确定的空、半、满三状态下的轮心位置,在第一版总布置图的基础上绘制第二版总布置图。
1.1.2.2.2第二版总布置图内容
在第二版总布置图中,与第一版相比图形主要增加内容如下,并增加尺寸列表:
1、完善第一版总布置图,明确整车内、外部尺寸;
根据最终确定的三状态轮心坐标修正地面线;
2、增加相关运动件的运动位置,如发动机罩、后背门运动位置、前后门各锁止位置;
3、增加三踏板尤其是油门踏板的行程两极限位置、换档手柄各使用位置、手刹拉起和放松两示意位置;
4、增加方向盘遮挡仪表可视性及三踏板相对位置关系,可用单独的小图表示;
5、发动机罩及后背门使用位置处增加95%男性、5%女性人体相关要求,以验证是否满足95%男性头部进入要求、5%女性开启关闭要求;
6、俯视图上增加A柱障碍角标注等。
1.1.2.3第三版总布置图-最终布置图
第三版总布置图开始于A面冻结阶段,根据冻结后的A面数据完善第二版总布置图,完善相关尺寸列表并归档。
完整的尺寸列表内容如表1-1所示。
表1-1
zx
NO.
NewCode
Dimension
Yaris-Value
1
A18
SteeringWheelAngle
27.9
2
A19
Trackriseangle
4.8
3
A40-1
BackAngle-Front
23
4
A40-2
BackAngle-Second
27
5
A42-1
HipAngle-Front
95
6
A42-2
HipAngle-Second
94
7
A44-1
KneeAngle-Front
113
8
A44-2
KneeAngle-Second
79
9
A46-1
AnkleAngle-Front
87
10
A46-2
AnkleAngle-Second
88
11
A60-1
VisionAngleToUpperDLO-Windshield
17
12
A60-2
VisionAngleToUpperDLO-Backlight
3.9
13
A61-1
VisionAngleTolowerDLO-Windshield
14
A61-2
VisionAngleTolowerDLO-Backlight
3.3
15
A106-1
AngleOfApproach
16.6
16
A106-2
AngleOfDeparture
36.1
A121-1
WindowSlopeAngle-Windshield
60.4
18
A121-2
WindowSlopeAngle-Backlight
38.4
19
A147
RampBreakoverAngle
16.1
20
H5-1
SgRPToGround-Front
571
表1-1(续)
21
H5-2
SgRPToGround-Second
617
22
H11-1
EntranceHeight-Front
798
H11-2
EntranceHeight-Second
774
24
H13
SteeringWheelToThighLine
63
25
H14
EyellipseToBottomOfInnerRearviewMirror
26
H17
AcceleratorHeelPointToSteeringWheelCenter
684
H25-1
BeltHeight-Front
448
28
H25-2
BeltHeight-Rear
458
29
H30-1
SeatHeight-Front
327
30
H30-2
SeatHeight-Second
400
31
H49
EyellipseToTopOfSteeringWheel
68
32
H50-1
Upper-BodyOpeningToGround-Front
1369.5
33
H50-2
Upper-BodyOpeningToGround-Second
1389
34
H56-1
D-PointToFloor-Front
222
35
H56-2
D-PointToFloor-Second
292
36
H61-1
EffectiveHeadRoom-Front
1003
37
H61-2
EffectiveHeadRoom-Second
947
38
H70-1
SgRPZCoordinate-Front
350
39
H70-2
SgRPZCoordinate-Second
390
40
H74
SteeringWheeltoCushion
193
41
H100
BodyHeight
1510
42
H101
VehicleHeight,Maximum
1847
43
H103-1
BumperToGround-Front
148
44
H103-2
BumperToGround-Rear
254
45
H111-1
RockerpanelHeight-Front
159
46
H111-2
RockerpanelHeight-Rear
167
47
H142-1
CowlPointZCoordinate
777.8
48
H142-2
DeckPointZCoordinate
49
H143-1
CowlPointtoGround
50
H143-2
DeckPointtoGround
51
H115-1
StepHeight-Front
359
52
H115-2
StepHeight-Second
367
53
H156
GroundClearance
138
54
H195
LiftoverHeight
668
55
H201
CargoHeight
744
56
H251
LiftgatetoGround
1802
57
L7
SteeringWheelTorsoClearance
389
58
L11
AcceleratorHeelPointtoSteeringWheelCenter
357
59
L13
BrakePedalKneeClearance
603
60
L22
SteeringWheelToSeatBack
496
61
L30
FrontOfDash-XCoordinate
62
L31-1
SgRPXCoordinate-Front
1263
L31-2
SgRPXCoordinate-Second
2041
64
L32
SgRP-SecondToRearCenterline
422
65
L33
MaximumLegRoom–Accelerator
66
L34
EffectiveLegRoom-Accelerator
1019
67
L38
HeadClearanceToWindshieldGarnish
210.5
L39
HeadClearanceToBacklightGarnish
145
69
L48-2
MinimumKneeClearance-Second
-33
70
L50-2
SgRPCoupleDistance,FrontToSecond
778
71
L51-2
EffectiveLegRoom-Second
833
72
L53
SgRPToHeel-Front
773
73
L101
WheelBase
2461
74
L103
VehicleLength
3750
75
L104
Overhang–Front
725
76
L105
Overhang–Rear
564
77
L114
FrontWheelCenterlineToSgRP-Front
1261.3
78
L125-1
CowlPointXCoordinate
-120.2
L125-2
DeckPointXCoordinate
80
L128-1
FrontWheelCenterlineXCoordinate
1.7
81
L128-2
RearWheelCenterlineXCoordinate
2462.6
82
L209-2
HatchbackCargoLengthatFloor
526
83
PH30
TheverticaldistancefromPRPtoAHP
157
84
PH31
MiddleofBrakePedaltoAHP
176.5
85
PH32
MiddleofClutchPedaltoFloor
182
86
SH32-1
CushionDeflection-Front
SH32-2
CushionDeflection-Second
SH77-1
SeatbackHeight-Front
788
89
SH77-2
SeatbackHeight-Second
602
90
SL9-1
CushionDepth-Front
427
91
SL9-2
CushionDepth-Second
447
92
SL10-1
EffectiveCushionDepth-Front
334
93
SL10-2
EffectiveCushionDepth-Second
306
TH1
H-pointTravelHeight
TH2
SgRPtorearmostlowestH-pointlength
16.5
96
TH8
VerticalH-pointAdjustment
97
TH18
H-pointTravel,MaximumHeight
98
TL1
H-pointtravellength
239
99
TL2
100
TL18
H-pointTravel,MaximumLength
101
TL23
NormalDrivingandRidingSeatTrack(H-point)Travel
260
102
V1
LuggageCapacity
YZ
A122
WindowSlopeAngle-FrontSideGlass
22.9
H35-1
HeadClearanceVertical-Front
H35-2
HeadClearanceVertical-Second
W3-1
ShoulderRoom(Min.CrossCarWidthatBeltline)-Front
1344
W3-2
ShoulderRoom(Min.CrossCarWidthatBeltline)-Second
1310
W5-1
HipRoom(Min.CrossCarWidthatSgRP)-Front
1276.5
W5-2
HipRoom(Min.CrossCarWidthatSgRP)-Second
1279
W7
SteeringWheelCenter-YCoordinate
-318.5
W9
SteeringWheelMaximumOutsideDiameter
370
W20-1
SgRPYCoordinate-Front
-327
W20-2
SgRPYCoordinate-Second
-330
W27-1
HeadClearanceDiagonal-Front
W27-2
HeadClearanceDiagonal-Second
W31-1
ElbowRoom(CrossCarWidthatArmrest)-Front
1355
W31-2
ElbowRoom(CrossCarWidthatArmrest)-Second
1362
W35-1
HeadClearanceLateral-Front
155
W35-2
HeadClearanceLateral-Second
W101-1
TreadWidth-Front
1472
W101-2
TreadWidth-Rear
1456
PW1
ClutchPedalWidth
PW2-(A)
BrakePedalWidth
PW2-(M)
58.5
PW3
AcceleratorPedalPadWidth
38.5
PW7
PedalReferencePointtoDriverCenterline
163
PW8-(A)
PedalReferencePointtoBrakeCenterline
PW8-(M)
126
PW9
PedalReferencePointtoClutchCenterline
267
PW12
BraketoClutchLateralSeparation
PW14
AHPtoPRPLateralOffset
PW15-(A)
AcceleratortoBrakeLateralSeparation
PW15-(M)
PW20
LeftFootSpace
PW31
AcceleratorPedaltoRightFootSupportStructure
PW1(RHD)
PW2(RHD-A)
PW2(RHD-M)
PW3(RHD)
PW7(RHD)
PW8(RHD-A)
PW8(RHD-M)
PW9(RHD)
PW12(RHD)
PW14(RHD)
PW15(RHD-A)
PW15(RHD-M)
PW20(RHD)
PW31(RHD)
SW16-1
CushionWidth-Front
498
SW16-2
CushionWidth-Rear
1280
XY
L18
EntranceFootClearance-Front
439
L19
EntranceFootClearance-Second
291
W103
VehicleWidth,Maximum
1695
W104
VehicleWidth,IncludingMirrors
1965
W106
FenderWidth-Front
1691
W107
FenderWidth-Rear
W116
BodyWidth
W117
BodyWidthAtSgRP-Front
1686
W120-1
VehicleWidth-FrontDoorsOpen
3360
W120-2
VehicleWidth-RearDoorsOpen
3244
1.1.2.3.2完善的总布置图示例
完善的总布置图示例,如图1-16所示。
图1-16
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