干湿加工应用参数比较allchWord下载.docx

干湿加工应用参数比较allchWord下载.docx

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65

1,50

Threadingtool

100

内开槽刀具

Internalrecessing

130

tool

合计时间:

3’06min

Totaltime:

1’57min

Timesaved:

37%

准干式加工典型应用

盖板

Material:

GG20RD40

Machine:

HeckertBAZCWK400DSpeedrange:

5015,000rpm

冷却润滑剂:

原来（wet）乳化液

WetmachiningDrymachining

f

Feedspeed

VC[m/min]

V[mm/min]Tools

Vf[mm/min]

Stepdrill

588

Solidcarbidestep

73

61

Ø

12.5Ø

15

drillØ

5.8Ø

10;

Fire

Counterbore

50

90

441

5.8Ø

10

5.8;

Solidcarbidedrill

327

505

5.8

4.6;

270

Solidcarbidestepdrill

4.5

4.8.Ø

12.5;

260

517

4.6

4.5;

TapM14x1.5TiN

30

1023

4.8

328

549

Solidcarbidereamer

8,4

54

12.5

6G7TiAlN

TapM14x1.5;

HSS

15

1024

CountersinkØ

6.5

447

HSSdrillØ

12.3

463

6drilledouttoG7toleranceonspecialmachine

5’24min

1’48min

67%

垫板

SCdrillØ

3.2

80

145

SCstepdrill

598

2.8,Fire

DrillØ

2.5

35

28

SCreamer

18

210

3H7TiAlN

TapM3TiAlN

142

70

562

2.5,Fire

2.7

SCcountersinkØ

3,4

684

581

3.2,Fire

EndmillØ

3

110

47

3drilledouttoH7toleranceonspecialmachine

TapM3TiN

3.4,Fire

126

1592

1888

3’12min

1’30min

53%

机架

16MnCr51.7131（DIN1017FL40x30）Machine:

HeckertBAZCWK400D

Speedrange:

NCspottingdrillØ

10

250

SCtwistdrillØ

4

63

760

9,8

77

450

860

Countersinkforcore

24

M14x1,5

20

46

280

M12x1,5

43

72

23/Ø

12,5

ø

23/ø

9,0

665

23

25

300

M12x1,0

6/30°

8

40

Countersinkø

38

225

TapM12x1

11

Threadmiller

87

M12x1.5;

pitch1

TapM14x1,5

19

240

M14x1.5;

pitch2

TapM12x1,5

17

Productionon3machinetoolsProductiononamachiningcenter

madepossiblebytheuseofMQLtools

15’42min

6’36min

58%

联接法兰盘

X10CrNiS1891.4305

（DIN668RD30）

TRAUBTNA300

505,000rqm

Feedfn[mm/rev]

Vf[mm/min]

Turningtool

TurningØ

28

0,25

0,14

DisposabledrillØ

160

Centeringdrill

0,12

DrillingØ

8.7

8

FlatdrillØ

18

34

Internalturning

13

Threadchasing

M22x1.5

152

Groovemilling

400

207

Thread

55

Recess

70,00

Fewermachiningoperations

thankstomodifiedtools

5’00min

2’04min

59%

盘件

AlCuMgPbF38（DIN1770Fl80x15）Machine:

505,000rpm

TMaxdrillØ

25

64

24

Externalroughturning

440

0,15

800

Externalfinishturning

485

855

InternalturningØ

26H7

Chamfer1x45°

71

0,04

2’45min

0’45min

73%

泵主轴

X35CrMo171.4122（DIN1013RD22）Machine:

new:

BrotherTC227

010,000rpm

Wetmachining

Drymachining

CuttingspeedFeedspeed

ToolsV[m/min]V[mm/min]

Solidcarbidemiller18,830

Solidcarbidemiller65207

3,coated

Deburringmanual

MillerØ

350742

Universalmillingmachine

1’39min

0’30min

cfcf

70%

阀体

9SMnPb28K（DIN174Fl40x25）Machine:

05,000rpm

Predrilling

Facing

170

470

Undercut

Roughturning

120

FitØ

20H9turned

Insidediameter

ThreadM22x1,5

turning

milled

4000min1

500

Threadcutting

M22x1,5

3’18min

45%

法兰块

AlMgCuPb

F38

DMGTwin65

Roughing

0,30

Facing,roughing

275

Roughdrilling

125

Externalfinishing

230

Centering（2x）

Drilling（2x）

32

2,4（2x）

105

TappingM3（2x）

5

0,50

Centering（2x）/

180220

950

deburring

Internalfinishing

95

4.8（2x）

Recessing

0,05

4

2ndsetup

Internalfinishing95

12E9

Roughcountersinking

Boring

165

Facing,chamfering

345

Centering（7x）

Centering,deburring

160220

980

4.8（2x）

53

175

Milling

135

540

2H9（2x）

CounterboringØ

2.5（5x）

2.4（5x）

TappingM3（5x）

3

Counterboring

2H9（2x）

Completedin2setupsofblanks.

Parting

8’5min

3,7min

56,5%

导向杆

AlCuMgPbF38（DIN1798RD14）Machine:

0－5,000rpm

Centering

FinishingØ

12f8

83

DeburringØ

6.8

12

9

Threads

1,25

2ndsetup

57

4.0

31

Turning

97

67

8strokes

M14x1.5thread

Deburring

4’21min

2’08min

Timesaved