振华港机吊具制作检验指导书文档格式.docx
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振华港机吊具制作检验指导书文档格式.docx
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程序》(Q/ZP0802-2005)要求,必须加强制造过程检验。
为了提高
公司质检员检验水平和培训骨干工人队伍,质检公司组织编写ZPMC
作业检验指导书系列丛书,主要由长兴基地、江阴基地、张江基地、
常州基地、工业园区质检部根据各基地主要制造产品类型和生产流
程,结合基地制作检验实践经验,组织经验丰富的质检人员进行编
写和校对,最后经质检公司审定。
吊具制作检验指导书(GSZJ-JYZD-019)主要由常州基
地质检部组织编写,由黄龙锦、贺群峰、严志成、蒋志忠、虞江波、
金伟民等同志起草,经赵建国同志校核。
ZPMC作业检验指导书系列丛书主要供公司和基地内部质检员、
项目主管、工艺、生产等人员阅读,是检验员上岗前必读教材,同时
作为基地施工队自检员、“三种荣誉称号”工人培训教材。
作业检验
指导书虽经多次修改和校对,仍会存在不足和错误,希望读者提出修
改意见,以便再版时订正。
上海振华港口机械(集团)股份有限公司
质检公司
2005年12月
目 录
第一篇 吊具结构件制作及检验.................................................................................................................................................9
第一章 吊具结构制造通用检验要求...................................................................................................................................9
1 目的.......................................................................................................................................................................................9
2 适用范围...............................................................................................................................................................................9
3 引用文件和标准...................................................................................................................................................................9
4 通用检验要求.......................................................................................................................................................................9
4.1原材料、预处理及数控下料检验要求...................................................................................................................9
4.2 装配检验要求.............................................................................................................................................................10
4.3 焊接过程检验要求.....................................................................................................................................................10
4.4 焊缝外观检验.............................................................................................................................................................10
4.5 其它.............................................................................................................................................................................10
第二章 吊具底梁钢结构制作及检验.................................................................................................................................11
1 ZH941、ZH944型吊具底梁制作及检验............................................................................................................................11
1.1 Ⅲ形梁制作及检验.....................................................................................................................................................11
1.1.1 槽形板制作.............................................................................................................................................................11
1.1.2 Ⅲ形梁的装配检查.................................................................................................................................................11
1.1.3 Ⅲ形梁焊后检查.....................................................................................................................................................12
1.2 底梁制作及检验.........................................................................................................................................................12
1.2.1 底梁拼装检查.........................................................................................................................................................12
1.2.2 底梁封箱检查.........................................................................................................................................................12
1.2.3 底梁焊后检查.........................................................................................................................................................12
1.2.4 锁孔板装配检查.....................................................................................................................................................12
1.2.5 底梁的完工检查.....................................................................................................................................................13
2 ZH965吊具底梁制作及检验..............................................................................................................................................13
2.1 箱形梁制作及检验.....................................................................................................................................................13
2.1.1 箱形梁的拼板检查.................................................................................................................................................13
2.1.2 工字梁的制作.........................................................................................................................................................13
2.1.3 箱形梁的拼装.........................................................................................................................................................14
2.1.4 箱形梁的焊后检查.................................................................................................................................................14
2.2 底梁制作及检验.........................................................................................................................................................14
2.2.1 底梁的装配检查.....................................................................................................................................................14
2.2.2 底梁封箱检查.........................................................................................................................................................14
2.2.3 底梁焊后检查.........................................................................................................................................................15
2.2.4 锁孔板装配检查.....................................................................................................................................................15
2.2.5 底梁完工检查.........................................................................................................................................................15
3 ZH966固定双箱吊具底梁制作及检验..............................................................................................................................15
3.1箱形粱制作及检验-----------------------------------------------------------------------------------------------------------15
3.1.1 箱形梁的拼板检查.................................................................................................................................................15
3.1.2 工字梁的制作.........................................................................................................................................................16
3.1.3 箱形梁的拼装.........................................................................................................................................................16
3.1.4 箱形梁的焊后检查.................................................................................................................................................16
3.2 底梁制作及检验.........................................................................................................................................................16
3.2.2 底梁封箱检查.........................................................................................................................................................17
3.2.3 底梁焊后检查.........................................................................................................................................................17
3.2.4 锁孔板装配检查.....................................................................................................................................................17
3.2.5 中间吊梁结构装配检查.........................................................................................................................................17
3.2.6 底梁的完工检查.....................................................................................................................................................17
4 SET移动双箱吊具底梁制作及检验..................................................................................................................................17
4.1 箱形梁制作及检验.....................................................................................................................................................18
4.1.1 箱形梁的拼板检查.................................................................................................................................................18
4.1.2 工字梁的制作.........................................................................................................................................................18
4.1.3 箱形梁的拼装.........................................................................................................................................................18
4.1.4 箱形梁的焊后检查.................................................................................................................................................18
4.2 底梁制作及检验.........................................................................................................................................................19
4.2.1 底梁的装配检查.....................................................................................................................................................19
4.2.2 底梁封箱检查.........................................................................................................................................................19
4.2.3 底梁焊后检查...........................................
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