盾构机验收标准Word格式文档下载.docx
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盾构机验收标准Word格式文档下载.docx
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pressurebulkheadhatch
前舱壁舱门
shieldlubricationpoints
盾体润滑点(前体6个,中体8个)
compressedairregulationsystem
压缩空气调节系统
Tailskin盾尾
01.2.functionalcheckthrustcylinders(推进油缸功能检查)
Max.stroke[mm]最大伸出长度(毫米)
2200
Extensiontimeadvancemode[min]
推进模式下伸出时间[分钟]
27.5(fullstroke全部伸出)
9.2(1.2M)
Retractiontimefor6cylindersinringbuildingmode[s]在管片拼装模式下,6个油缸缩回时间(秒)
90
52
Extensiontimefor6cylindersinringbuildingmode[s]在管片拼装模式下,6个油缸伸出时间(秒)
220
176
01.3functionalcheckshieldarticulationcylinders
(盾构机铰接油缸功能检查)
Stroke[mm]行程
150
Holdpullingpressureincylinders
(油缸保持拉力)
Retractionarticulationcylinders
(铰接油缸回缩)
Releasecylinder(油缸释放)
01.4functionalcheckofthetailskinlubricationsystem
(盾尾油脂系统功能检查)
Mode‘cyclecontrol’includingmaximumpressurecontrol
(循环控制模式下,包括最大压力控制)
Mode‘advancecontrol’includingmaximumpressurecontrol
(推进控制模式下,包括最大压力控制)
(注:
①根据行程延长补偿润滑油②根据压力降低补偿润滑油)
Subassembly02-cutterhead(刀盘)
02.1checkofconcentricrunningofcutterhead
(检查刀盘运行时偏心状态)
偏心:
1.7mm
02.2checkofovercutbetweencutterheadandshield
(检查刀盘对盾壳超挖量)
min9mm
max11.5mm
02.3visualchecksof(目视检查)
Wearprotectionmeasures(耐磨层保护测定)
Installedlines,tubes,hoses(f.e.shockprotection)(管线布设[震动保护])
Rotarycoupling(旋转接头[中心回转体])
(注:
1、耐磨层用奥林康焊条焊接;
2、旋转接头包含4根泡沫管,2根液压管。
)
02.4cutterheadequipment(刀盘装备)
Bucketscw/ccw(铲刀)(周边刀)顺时/反时针
4/4
Scraperscw/ccw(切刀)(齿刀)顺时/反时针
48/48
Accessibilityfortoolexchange
(换刀的可行性)
Subassembly03-cutterheaddrive(刀盘驱动)
03.1initiationfilter/coolingcircuit(熟悉过滤器/冷却回路)OK
03.2functionalcheckandpre-settingofpressurecut-off
(功能检查及停止压力设备)OK
03.3functionalcheckmaindrivebrake(主驱动制动功能检查)OK
03.10initiationgearoilpump(熟悉齿轮油泵)OK
03.11gearoilofmainbearing(主轴承齿轮油)OK
Gear-oillevelinmaindrive[dm3]
(主驱动齿轮油油位)
Lockingdevicesinfrontandbehindofeachfilterandradiator
(前或后每一个滤清器和散热器的滤芯堵塞传感器)
滤芯互锁装置(滤芯堵塞传感器)HK
OilflowcontrolradialrollersOR1;
4
(径向液控齿轮油流量)
309imp./min
12089
OilflowcontrolaxialrollersOax1;
5
(轴向液控齿轮油流量)
Visualcheckleakage-oilcontroltank
(目检泄漏油,检查油箱)
03.12functionalcheckgreasechargingpump(maingearsealing)
油脂供油泵功能检查(主轴承密封)
Levelcontrol‘empty’(‘空油位’控制)
Levelcontrol‘full’(‘满油位’控制)
03.13functionalcheckofthecutterheaddrive(刀盘驱动功能检查)
Max.revolutions[min-1](最大转速)
2.5
Rotationleftstage1(左转1挡)
1.4
Rotationrightstage1(右转1挡)
Rotationrightstage2(右转2挡)
Rotationleftstage2(左转2挡)
Inchingoperationmaintenancepanelleft/right(人闸控制盘功能)
Subassembly04-erector(管片拼装机)
04-1functionalcheckoftheerectoranditsinterlockingmeasures
(管片拼装机和互锁功能检查)
Maximumrotationspeed[min-1]
(最大转速)
1
37.4
Limitingofrotation-angle[0](转角限制)
+/-2000
+/-200
Strokeoftelescopecylinderred[mm]
(红油缸行程)
1200
Strokeoftelescopecylinderblue[mm]
(蓝油缸行程)
Telescopeextending/retractingtime[s]
(伸长/缩回时间)
18/8
18.4/10.3
Stroketravel[mm](前后行程)
2000
1900
Timetravelextending/retracting[s]
(伸出/缩回时间)
16/16
15.9/15.4
Erectorheadrotation(拼装机头旋转)
erectorheadtilting(拼装机头倾斜)
Grippersystemforpickingupthesegments(钳口夹住管片)
Securitydeviceagainstunwantedopeningofthegrippersystem(防误操作)
Subassembly06-gantries(拖架)
06.1functionalcheckofsegmentfeeder(喂片机功能检查)
Extensiontimefeeder[s](喂片机伸出时间)
21
24.8
Retractiontimefeeder[s](喂片机缩回时间)
17.6
Longitudinaldisplacement[mm](纵向行程)
1760
1750
Liftingheight[mm](起升高度)
50
Checkofvisibilityanddangerzonesforoperatingstaff(操作人员危险区域和可见性检查)
(人员安全性检查)HK
Checkhandingoverofthesegmentfromthefeedertotheerector
(管片从喂片机到拼装机移交检查)
(管片可吊性)HK
06.2functionalcheckofsegmenthandingcrane
(管片吊机功能检查)
Function(功能)
Possibilitiesofcollisionatlongitudinaltravel(纵向行走碰撞的可能性)
None
Positionofstopbufferslongitudinaltravel(纵向行走缓冲挡停止撞块)
Switchingfast-slowatapproachingtheraillimitsordangerzones
(接近撞块或危险区域快—慢转换)
(快慢速限位开关)
Timelongitudinaltravel[s](纵向行走时间)
58/58
51.3/51.3
Protectionenergy-/cablerail(电缆保护)
Liftingheight(travelheight)(起升高度)
Timelift/lower[s](起升、下降时间)
38/38
29.4/29.4
Lockingagainstunintentionalopeningofgripperfacility(防误打开钳口反锁开关)
〔防松装置(吊具上)〕HK
Liftingcapacity[KN](起吊能力)
450
2*25
Revisionofclearanceatloadingsegments(加载管片间隙调整)
Jobsite
Checkofvisibilityanddangerzonesofoperatingpersonnel(操作人员危险区域视线检查)
(安全区域)HK
06.3functionalcheckofgreasechargingpump
(润滑油脂注入泵功能检查)
Levelcontrol(油位控制)
Maintenanceswitch(维护开关)
Lubricationdeviceforpneumaticfunctions(风动功能润滑装置)
FunctionofARO-stop(无线测距停止功能)
(ARO停止功能)HK
Possibilityofbarrelexchange(换桶的可行性)
06.4functionalcheckoftailskinsealingcompoundpump
(盾尾油脂泵功能检查)
Function(功能)
(ARO停止功能)
Possibilityofbarrelexchange
(换桶的可行性)
06.5functionalcheckofgroutinjectionpumps(注浆泵功能检查)
Accessibilityandshut-offfacilitiesforcleaningandmaintenance
(清洁保养时切断功能及可行性)
Possibilityofhosedepositforcleaning(清理管路清洁的可行性)
removeofpaintprotectionplugsatsuctionandpressurevalve(注浆口拆卸)
Changingofwaterboxesinitialstartupwithpistons(启动前水箱加水)
06.6functionalcheckofgroutcontainer(注浆罐功能检查)
Gearoilfilling(加齿轮油)
Mixer/agitatoroperation(搅拌器操作)
Possibilityofdischarge(排料的可能性)
06.7functionalcheckofventilation(通风机功能检查)
Fan/aerator(风扇/通风装置)
Soundabsorber(消音器)
Airductstoragebox(风管储存箱)
Storageboxhandlingfacility(风管存储箱吊装)
Secondaryairsupply(二次通风供给)
06.8functionalcheckofpipeandcableextension
(水管和电缆延伸功能检查)
Highvoltagecabledrum(高压电缆卷筒)
Subassembly07-manlock(人闸)
07.1visualchecksof(目检)
Access(进口)
Seats(座位)
Checknumber(数量检查)
Compatibilityofdoorlocks(门锁兼容性)
Swivelingrangeofdoors(人闸门的转动范围)
Seals(密封)
0k
Compressedairregulationsystem
(气体调节装置)
Subassembly10-screwconveyor
(螺旋输送机)
10.1functionalcheckofscrewconveyor(螺旋输送机功能检查)
Maximumrevolutionsexcavate[min-1]
(开挖最大正转转速)
19
22.5
Maximumrevolutionsreverse[min-1]
(开挖最大反转转速)
10
11.5
Maximumstrokeoftelescope[mm]
(最大伸缩行程)
1000
998
Closingtimeofscrewgatevalve[s]
(螺旋机后门关闭时间)
10.4
Emergencyfunctionscrewgatevalve
(螺旋机后门紧急关闭功能)
Minimumpressureafterclosingviaaccumulator[bar](经过蓄能器关闭后的最小压力)
(急关后最小压力)
~100
110
Gearoilchargebearing[dm3]
(轴承齿轮油加注)
17
Subassembly11-conveyorbelt(皮带输送机)
11.4.functionalcheckconveyorbelt
(皮带输送机功能检查)
Mode‘convey’(‘皮带输送’模式)
Speedofbelt[m/s](带速)
Mode‘reverse’(‘皮带反转’模式)
无此功能
Emergency-stop(紧急停止)
Dirtscrapers(刮板)
Belttensioningpulley(皮带张紧轮)
Checkofvisibilityanddangerousareasforstaff(人员可涉及危险区域检查)
Subassembly24-foamunit(泡沫单元)
Flowrateregulationoftensidepump
(泡沫剂泵流速调节)
Flowregulationofindustrialair1-4
(1—4压缩空气流量调节)
Flowregulationofwater-soap-mixture1-4(1--4水和泡沫溶液流量调节)
Foamlance1(发泡器1)
Foamlance2(发泡器2)
Foamlance3(发泡器3)
Foamlance4(发泡器4)
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