安全操作规程.docx
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安全操作规程.docx
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安全操作规程
TSInternationalMiningCo.,Ltd.
SafetyOperationProcedures
fortheminingmachines
TableofContents
ChuteFeederSafetyOperationProcedures
1)Equipmentcheck
1.Beforeturningonthemachine
(1)MachineParts:
A.Safetyprotectiondeviceisitworkingproperly?
B.Couplingboltsandrollerisitworkingnormally?
Lubricatingoilandgreaseforthedecelerationpartisitworkingproperly?
C.Thewearandtearconditionoftheshieldandfunnel
D.Pushingrodorhandleisitbalance,theboltsinstalledaretheyloose?
(2)Motor:
A.Arethestartingdeviceandtheindexlightsworkingproperly?
B.Isthehandleofthemanualmotoreasytorotate?
2.OperatingCheck
(1)MachineParts
A.Istheminefeedingprocessnormal?
B.Aretheyanydebrisorlargepiecesoforethatimpacttheminefeedingprocess?
C.Isthereanyabnormalsoundcomingfromthedecelerator?
Doesthetemperatureofthedeceleratorkeeprising?
(2)Motor
A.Isthereanyabnormalsoundcomingfromtheelectricparts?
Doesthetemperatureoftheelectricpartskeeprising?
B.Istheelectriccurrentabovethecontrolcabinetworkingnormally?
2)Theproceduretoturnonandoffthemachine
1.Theproceduretoturnonthemachine
(1)Followtheequipmentcheckprocessandconductequipmentcheck
(2)Cautionabouttheswitchonorder.Presstheswitchonbuttonafterensuringthatthemachineisreadytowork
2.Theproceduretoturnoffthemachine
Uponreceivingtheswitchofforderoremergencystoporderonthemachine,pressthestopbuttonrightawaytostopthemachinefromoperatingandthenturnofftheelectricsourceinsidethecontrollingcabinet.
3)Note
1.Followingtheproductionrequirementtofeedthemineevenly.Theeccentricdistanceofthefeedershouldnotbeadjusted
2.Cautiousaboutthemachineturnonandofforderandmakeproperdecisiononhowtohandlethesituation
3.Eachshiftmustfollowtherequirementandinspecttheconditionofthelubricatingoil,addthelubricatingoilasneeded
4.Theorewarehouseshouldbeclosedtopreventorefromdamagingthefeeder
5.Ifwood,metalandotherdebrisarefoundbeforetheyreachthefeeder,stopthefeederrightaway.Afterpickingupthewood,metalorotherdebris,turnonthemachinetoresumefeedingtheore.
400x600JawCrusherOperationProcedures
1)Preparatoryworkbeforestartingthemachine
1.Checkwhetherthechuteofthecrushercontainsoreordebris
2.Checkwhetherthepartsareproperlylubricated,addlubricatingoilasnecessary
3.Checkwhetherthereisanythingthatpreventsthecrusherfromworkingproperly.Checkwhetherthesafetyprotectionshieldisstillvalidandthelightingsareingoodworkingcondition.Ifanythingfails,fixedtheproblemsfirstbeforestart.
4.Turnontheswitchofthecrusher,checktheindicatorlightandmetertoensurethattheyareworking.Makesurethatthechuteorefeederisproperlyworking.
2)StarttheMachine
1.Aftermakingsurethatthecrusherisabletostart,presstheswitchonbuttonontopofthecontrolcabinettoallowthecrushertobootup.
2.Afterthecrusherisbootupproperly,proceedwiththefollowingcheck:
(1)Checkwhetherthereisanyabnormalsoundfromthecrusher
(2)Checkwhetherthereisanypartorscrewthatisbecomingloose.Ifabnormalsituationisfind,stopthemachinerightawaytofixtheproblem
(3)Checktheelectricvoltageandcurrenttoseewhethertheyarewithinthenormalworkinglimit
(4)Afterensuringthecrusherisworkingproperly,startfeedingtheore
(5)Feedtheoreevenly;controltheinputaround20–30MTperhours
3)StoptheMachine
1.Stopfeedingtheore
2.Waittillthecrusheremptyoutthecrushedorefirst,thenpressthestopbuttonabovethecontrolcabinettostopthecrusherfrommoving
3.Turnofftheswitchofthecrusherlocatedinsidethecontrolcabinet
4.Duringthecrushingprocess,ifthecrusherisblockedorisworkinginabnormalcondition,stopthemachinerightaway.Resolvetheproblemfirstthenstartthemachineagain.
4)SafetyPrecautions
1.Theoperatormustgothroughsafetytraining
2.Duringthecrushingprocess,donotobservethemachinefromthetopofthecrusher
3.Duringthecrushingprocess,donotperformanycleaningorrepairingtasks
4.Duringthecrushingprocess,donotinserthand(s)intotheorefeedingopeningofthecrushertospreadouttheore
5.Thecrusherisrunningatthebestperformancewhenitis2/3full.Adjusttheamountoforefeedintothecrushertoensurethatthecrusherisrunningatitsbestperformance.
BeltConveyorOperationProcedures
1)Performthefollowingcheckbeforestartthemachine
1.Checkwhethertheoilinsidethedeceleratorisenoughandwhetherthescrewsinanypartsareloose
2.Checktheupperandlowerrollertoseewhethertheyareinworkingcondition,ensuringthattheself-aligningrolleraremovingfreely,andthebeltsareproperlyfastenedandconnected
3.Cleantherollersandunsurethereisnoobstaclethatwillpreventtherollerfromoperatingproperly
4.Checkandmakesurethattheinputandoutputorefunnelsarenotblocked
5.Donotoverloadthebeltconveyor.Beforestoptheconveyor,stopfeedingtheoreandwaittillalloreareemptedfromtheconveyor.
2)Everyshifthastochecktheequipmentonceevery15minutes
1.Checkthebearingandmotorofthedeceleratorandmakesuretheyareallworkingnormally.
2.Checkwhetherthebeltisstillinproperposition
3.Checkgearboxbearings,motorswhetheritisnormal
4.Checkwhetherthespacebetweentheheadandtailwheelsareblockedwithdebris,theconveyorbeltistearandtherollersarefunctioning
5.Checkwhetherthefunnelisblocked.Ifitisblocked,findoutthesourceoftheproblem;reporttheproblemtoresolvetheissue.
3)Performyourduty,aftertransporttherawmaterial,carryoutthesprayprocessrightawayanddelivertherawmaterialtothedesignatedpoint.
4)Ifthemachineismalfunctioningduringthecheckingprocess,donotinsertyourhandintothemachinetofixtheproblem.Stopthemachinefirstbeforeconductingtherepairprocedures.
5)Cleanupthesurroundingareas
1500x3600BallMillSafetyOperationProcedures
1)Maintenancecheckbeforestartingthemachine
1.Thebodyofthemachineandthetransmissionsystem
(1)Checkwhetherthereisanypartorscrewthatisbecomingloose.Manholecover,materialinputdeviceisworkingproperly.
(2)Checkwhetherthedeceleratorisfunctioningnormally,thespoonheadlooksnormal,thescrewsareproperlytightened
(3)Checkwhetherthesafetyprotectiondeviceisworking,andwhetherthereisanythingthatpreventsthemachinefromfunctioningwell.
2.LubricatingSystem
(1)Checkwhetherthelubricatingoilforthehollowshiftisinwithintherequirement,oilforthegearhasreachedtherequiredlevel
(2)Checkwhethertheoilforthedeceleratoriswithintherequirement,whetherthelubricatingoilisstillclean
3.Motor
(1)Isthelowvoltagecabinetfunctioningwell?
Isthesignalandmeterfunctioningasrequired?
(2)Isthewiringworkingproperly?
Isthereenoughgreaseforthebearingofthemotor?
Istheminebrushingconditionlooksnormal?
2)Tostartthemachine
Beforepressthestartbutton,makesurethereisnothingthatwillobstructthemachinefromfunctioningnormally.
3)Tostopthemachine
Beforepressthestopbutton,wait5to10minutestillthemachineemptiesthemine,andthenturnoffthepowersource.
4)Stopthemachineimmediatelyif:
4.5secondsafterstart,thefrequencysensitiverheostatoftheACcontactorisnotturnonoritisturnedonbuttheelectricmeterindicatesthatitisoverthelimitandthespeedoftherotationisnotnormal.
5.Themainbearingvibratestoomuchorthetemperatureofthemainbearingraisedmorethan60degreeanditcontinuestorise.
6.Thelining,humanorifice,rotatingpartsandotherconnectingboltsstarttobecomelooseorfalloff.
7.Thegrindingpartsorlinerstarttowearandtear.
8.Theotherpartsofthemill,suchasconnectingboltsbecomeloose,whichaffectstheproductiontooperatesafely.
FC-1500GradingMachineSafetyOperationProcedures
1)CheckingtheMachine
1.Checkbeforeoperatingthemachine
(1)Whetherthespiralbladeisstillintact
(2)Whetherthetankisblockedorleaked.
(3)Isthereenoughoilforthedecelerator,istheoilstillclean?
(4)Whetherthedrivebeltisstillintactandnottwisted.
(5)Whethertheconnectingboltisloosed.Istheprotectionshieldproperly
Fastened
2.Duringtheoperation
(1)Isthespiralbladerotatesmoothly
(2)Checkwhethertheupperandloweraxlegenerateunusualsoundwhen
rotating
(3)Isthetemperatureofthedeceleratortoohighoristhereanyoilleaking
2)Thesequencetostartandstopthemachine
1.Tostartthemachine
(1)Liftupthespiralshaft
(2)Afterrotating1to2times,istherotatinglookssmooth?
(3)Afterthemachineisbootup,pulldownthespiralshaft(whenpullingdownthe
spiralshaft,usingintermittentonandoffmethod)
2.Tostopthemachine
(1)Stopthemillfirstandwaittillthegrindedoretotalprocessedandemptiedoutofthegradingmachine,thenstopthemachine
(2)Pressthestopbuttontostopthespiralshaftfrommoving
(3)Liftupthespiralshafttothespecificposition,thespiralshaftshouldnotcoverbythegrindedore
3)RepairandMaintenance
1.Oilnozzleshouldbefilledonceineveryshift
2.Bigandsmallgearshouldbelubricatedonceineveryshift
3.Theoillevelofthedeceleratorshouldbecheckedonceineveryshift.Theoilshouldbefilledonceayear,theoilcontainershouldbecleanedandnew
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